OPTIMASS 5400 Coriolis Flowmeter Measures Through Entrained Gas

Krohne's OPTIMASS 5400 Coriolis mass flowmeter handles temperatures up to 356°F (180°C) and pressures up to 1,450 psig (100 barg).

Plants that need Coriolis mass flow measurement on standard gas and liquid lines often have to choose between entry-level meters with limited capability and premium instruments priced beyond what the application requires. The OPTIMASS 5400 is a twin semi-bent tube Coriolis mass flowmeter for standard process applications with gases and liquids, positioned between entry-level and premium Coriolis meters. It directly measures mass flow, density, and temperature, and also provides volume flow, concentration, and flow velocity data.

The meter handles process temperatures up to 356°F (180°C) and pressures up to 1,450 psig (100 barg). The sensor housing provides a typical burst pressure resistance up to 2,900 psig (200 barg), adding a second line of containment. Optional mass flow accuracy is ±0.1% for flow rates above 10% of nominal flow, and the meter offers a wider turndown ratio than comparable Coriolis meters in its class.

Entrained gas management technology keeps measurement stable across a wide range of gas fractions and complex flow conditions. It also provides two-phase flow indication and monitors gas volume fraction (GVF) in liquids.

The lightweight case uses fewer materials and components than previous generations of Coriolis flowmeters, reducing weight and installation height for transport and commissioning. Its compact footprint suits mobile and skid-mounted systems, trucks, rail tankers, and portable rigs in non-custody transfer applications. The meter is available in compact and remote versions and serves as a flange-to-flange replacement for existing OPTIMASS 1000 series installations. Flange connections range from 0.5 to 4 in (DN10 to DN100), with various hygienic connections also available.

For hygienic applications, the meter is EHEDG and 3-A certified and suited to media with low to moderate viscosities. When installed vertically, it is self-draining and withstands clean-in-place (CIP) processes using acids and hot water, as well as sterilization-in-place (SIP) processes with saturated steam. Marine approvals support consumption measurement of marine fuels, including marine diesel oil (MDO) and marine gas oil (MGO), on ships.

The MFC 400 signal converter uses modular electronics with three configurable 4 to 20 mA outputs and supports HART 7, Modbus, FOUNDATION Fieldbus, PROFIBUS-PA/DP, PROFINET, PROFINET over Ethernet-APL, and EtherNet/IP. Integrated Bluetooth provides wireless access.

Built-in OPTICHECK diagnostics continuously monitor instrument health and application conditions to support condition-based maintenance and process optimization. On-site verification runs without process interruption. Paired with the OPTICHECK Flow Mobile app over Bluetooth, operators can commission, monitor, and verify the meter from a distance and generate a verification report at the push of a button, which helps in hard-to-access installations. OPTICHECK DTM provides remote access from the control room.

Applications

  • Chemical and hydrocarbon flow control
  • Utility measurement
  • Marine diesel and gas oil consumption monitoring
  • Skid-mounted, truck, and rail tanker flow measurement
  • Hygienic process lines with CIP and SIP cycles

Industries

  • Chemical processing
  • Oil and gas
  • Marine
  • Food and beverage
  • Pharmaceuticals

Who It's For

  • Coriolis accuracy without premium-meter cost
  • Stable readings with entrained gas or two-phase flow
  • Limited space and weight on mobile installations
  • EHEDG and 3-A certification required
  • Verification without process shutdown
  • Drop-in replacement for OPTIMASS 1000 meters

Features:

  • Twin semi-bent tube Coriolis design for gases and liquids
  • Direct mass flow, density, and temperature measurement
  • Volume flow, concentration, and flow velocity data
  • Process temperatures up to 356°F (180°C)
  • Process pressures up to 1,450 psig (100 barg)
  • Typical burst pressure resistance up to 2,900 psig (200 barg)
  • Optional ±0.1% mass flow accuracy above 10% of nominal flow
  • Wide turndown ratio
  • Entrained gas management with two-phase flow indication and GVF monitoring
  • Flange connections from 0.5 to 4 in (DN10 to DN100); various hygienic connections
  • EHEDG and 3-A certified; self-draining when installed vertically
  • CIP and SIP compatible
  • Marine approvals for MDO and MGO consumption measurement
  • Compact and remote versions
  • Flange-to-flange replacement for OPTIMASS 1000 series
  • Lightweight case with fewer materials and components; reduced installation height
  • Three configurable 4 to 20 mA outputs
  • HART 7, Modbus, FOUNDATION Fieldbus, PROFIBUS-PA/DP, PROFINET, PROFINET over Ethernet-APL, and EtherNet/IP
  • Integrated Bluetooth connectivity
  • OPTICHECK built-in diagnostics for continuous device health and application monitoring
  • In-process on-site verification with push-button verification reports
  • OPTICHECK Flow Mobile app and OPTICHECK DTM support
  • Standard configuration targeted for two-week delivery

Krohne, Inc.
Beverly, MA
(800) 356-9464
[email protected]

krohne.com

Contributors:
This piece was created with the help of generative AI tools and edited by our content team for clarity and accuracy.

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