Copilot Collaborative Welding System

Feb. 22, 2023
Miller Electric's welding system is an entry-level collaborative welding cell for welders new to robotic welding.

The Copilot Collaborative Welding System is an entry-level cobot with advanced capabilities designed for shops and welders who are new to robotic welding and looking for ways to keep up with demand. Built and backed by Miller, the welder-centric design removes complexity and makes it easy to handle quick changeovers for high-mix, low-volume parts. Welders of any skill level can easily expand their skill sets and optimize their time while the Copilot system continually produces repeatable, high-quality welds.


The system is the only cobot with Miller-developed software, fine-tuning capabilities, and the ability to easily set and store parameters. Powered by the Auto-Continuum 350 welding power source and featuring Accu-Pulse, Versa-Pulse, and Regulated Metal Deposition (RMD) welding processes, the Copilot system will grow with businesses and operations as they take on more projects.


Features include:

  • AccuGuide Precision Joystick
    • For the most accurate welds, the AccuGuide Precision Joystick simplifies precise gun positioning and adjustment with easy, fingertip control.
  • IntelliSet Weld Settings Assistant
    • The intuitive Miller software takes the guesswork and complexity out of weld settings. Welders simply input the material thickness and wire diameter and IntelliSet technology will configure the ideal settings for the best results.
  • Large Weld-Ready Work Table
    • Designed with a tooling hold pattern that is compatible with most modular fixturing, the 48 x 48-in. (1,219 x 1,219 mm) table can hold up to 1,500 lb. (680 kg).
 Industries Interests Fabrication Manufacturing Input Phase 1 and 3-Phase Portability Lift Eye (Optional); Strap Net Width 48 in. (1,219 mm) Net Height 84 in. (2,133 mm) Net Length 52 in. (1,320 mm) Net Weight 1,200 lb. (544 kg)
  • 48 x 48 in. (1,219 x 1,219 mm) work table with 42 x 30 in. (1,066 x 762 mm) hole pattern
  • Up to 1,500-lb. (680 kg) payload capacity
  • Tooling hole pattern compatible with most modular fixturing
  • Auto-Continuum 350 power supply with advanced welding capabilities
  • For everyday welding challenges
  • Easy to learn and operate; for welders of all skill levels
  • AccuGuide provides fingertip control for pinpoint torch positioning and setting perfect welds
  • Easy to relocate and move around the shop
  • GMAW with advanced arc modes (Accu-Pulse, Versa-Pulse, RMD) to grow with your needs
  • Compatible with Bluco and StrongHand Tools, among others
  • External hook-up to power and welding gas


  • Accu-Pulse
  • Advanced Welding
  • Aluminum Welding
  • Automation
  • MIG (GMAW)
  • Pulsed MIG (GMAW-P)
  • Regulated Metal Deposition RMD