DualGear Drive System Enables Two Synchronous Movements

Faulhaber's DualGear pairs a BX4 brushless motor with GPT planetary gearheads in a compact, diameter-compliant drive for intralogistics.
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June 15, 2026
3 min read
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Single Drive Powers Two Synchronous Conveyor Movements

Conveyor systems and the compact wheel drives used in autonomous logistics vehicles often call for two synchronized movements, which typically means running separate motors—adding integration work and eating into already scarce installation space. Faulhaber's DualGear drive system addresses this by combining a brushless motor with planetary gearheads mounted at both ends, enabling two synchronous movements to be realized from a single drive with central control.

The motor at the core of the DualGear is a 1.26 in (32 mm) diameter brushless unit based on the BX4 platform, available in two lengths—1.65 in (42 mm) and 2.68 in (68 mm)—allowing the drive to be sized to different performance and installation space requirements. Hall sensors with sine/cosine output signals provide precise detection of rotor position for exact commutation and positioning; paired with an external motion controller, this supports accurate positioning movements. The GPT planetary gearheads mounted at either end of the motor are available with up to three stages, allowing gear ratios to be matched to the speed and torque requirements of each axis. All components are joined with welded connections rather than adhesives, for a durable, long-lasting build. The diameter-compliant design keeps the combined unit within standard motor dimensions for straightforward integration.

Applications

  • Driving conveyor belts
  • Powering wheel drives on autonomous logistics vehicles
  • Running two synchronized axes from one drive

Industries

  • Intralogistics
  • Material Handling
  • Robotics & Automation

Who It's For

  • Need two synchronized movements from one drive & controller
  • Limited space for separate dual-axis drive units
  • Require precise positioning with an external motion controller

Features:

  • Combines BX4 brushless motor with GPT planetary gearhead technology
  • Enables two synchronous movements from a single drive
  • Motor diameter: 1.26 in (32 mm)
  • Motor lengths available: 1.65 in (42 mm) and 2.68 in (68 mm)
  • Planetary gearheads mounted at both ends of the motor
  • Gearheads available with up to three stages for speed/torque dimensioning
  • Hall sensors with sine/cosine output for precise rotor position detection
  • Compatible with external motion controllers for positioning movements
  • Welded-joint construction (no adhesives)
  • Diameter-compliant design for compact integration

Faulhaber Micromo, LLC
Clearwater, FL
(727) 572-0131
[email protected]
faulhaber.com

Contributors:
This piece was created with the help of generative AI tools and edited by our content team for clarity and accuracy.