HyperFill™, a patent-pending twin-wire GMAW welding solution, revolutionizes high deposition welding. Developed for semi-automatic or robotic applications, HyperFill increases the usable deposition rate compared to traditional single-wire GMAW while delivering improved weld quality and puddle stability.
Due to its innovative twin-wire design, HyperFill is able to utilize two smaller diameter wires to produce a larger weld droplet and arc cone. In return, this generates a large weld puddle that is easier to manage and control, allowing operators on average to increase usable deposition rates up to 50% over traditional single-wire processes.
The innovative design of HyperFill also redefines the use of twin-wire GMAW. Unlike traditional twin-wire processes, which typically require dual power sources or dual contact tips, HyperFill uses a single power source, feeder, gun liner, and contact tip. This allows operations to improve weld deposition without the burden of a complex system set-up – allowing for maximum productivity with minimal implementation costs.
