The Mazak INTEGREX i-200ST Multi-Tasking
machine efficiently processes mid-size complex components. It offers versatility and
high accuracy in a compact design as well as features twin spindles, a lower turret and
milling spindle for unbeatable Done-In-One productivity.
As a Level 4 machine in Mazakʼs Five Levels of Multi-Tasking, the INTEGREX i-200ST
turns, drills, taps and mills, while offering off-centerline and full simultaneous 5-axis
Mazak developed its Five Levels of Multi-Tasking as an effective way for
manufacturers to determine the best multi-tasking technology for meeting their specific
application and process needs.
Within the Five Levels of Multi-Tasking, Level 1 machines typically offer a single turning
spindle and drum-style turret with rotating tool capability for processing minimally
complex workpieces. Level 2 machines add Y-axis functionality for off-center operations
and Done-In-One machining together with either a twin spindle and milling turret or twin
spindle/twin turret machine configuration. Level 3 Multi-Tasking machines feature
independent milling spindle headstocks with B-axis indexing, as well as Y-axis travels
and tool storage magazines. Level 4 machines emphasize automation and processing
large or highly complex workpieces using full, simultaneous 5-axis machining. Level 5 is
the addition of specialized machining tasks, such as gear cutting, honing and grinding,
that transform Level 4 machines into Level 5 Ultra-Tasking machines that process even
the most demanding and complex parts complete in single setups.
Both turning spindles on the INTEGREX i-200ST provide equal high performance with
spindle speeds of 5,000 rpm and C-axis turning control. And both have a bore capacity
measuring 3” (76 mm) in diameter.
For C-axis contouring versatility at either turning spindle, the INTEGREX i-200ST
vertically mounted milling spindle provides 30 hp (22 kW), 12,000 rpm and a rotating Baxis
range of -30° to +240°. Mazakʼs unique roller cam drive for the B-axis ensures
higher accuracy and rigidity, while providing zero backlash. A 36-tool (72-tool optional) magazine allows for fast tool changes and provides ample tooling for continuous part
The lower turret on the INTEGREX i-200ST model comes standard for 9 turning tools.
The lower turret working in combination with the machineʼs milling spindle that can be
applied to either side of the machine headstock reduces machining cycle times.
Mazak incorporates its MX Hybrid Roller Guide System into the INTEGREX i-200ST for
durability and reliability that result in long-term accuracy. The MX Hybrid Roller Guide
System dampens vibration to extend tool life, handles higher load capacities,
accelerates and decelerates quicker to shorten cycle times, consumes less oil for
“Greener” operations, and lasts longer with less required maintenance.
For a compact multi-tasking center, the INTEGREX i-200ST provides an ample Y-axis
travel of 9.8” (249 mm) and vertical X-axis of 24.2” (615 mm), with 4.92” (125 mm)
below centerline. The machine accommodates parts up to 25.9” (657.8 mm) in
diameter. And because its tool magazine is located at the front, machine operators can
do programming and tool setup with minimal required movement. Additionally, all
machine lubrication points and gages are gathered into a single panel for ease of
viewing and maintenance.