VRC 101: A PRIMER ON VERTICAL RECIPROCATING CONVEYORS
Vertical Reciprocating Conveyors (VRCs) move materials in factories, warehouses, industrial plants, institutions or anywhere that products or supplies need to move between two or more levels. They have their own national code (ASME B20.1) and are specifically exempt from the national elevator code. Download the VRC 101 guide and see how a VRC may be the ideal material lifting solution for your facility.
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HERMETIC ENVIRONMENTAL SEALING BOOTS
 Hermetic Environmental Sealing Boots For Circuit Breakers & Panel Mounting Holes
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SELF-SEALING FASTENERS, NUTS & WASHERS
HIGH-PRESSURE REUSABLE SELF-SEALING FASTENERS & WASHERS
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CUSTOM ELASTOMERIC SEALS
 APM CUSTOM ELASTOMERIC MOLDING CAPABILITY IS ALL ABOUT SEALING
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HEXSEAL® & E-SEEL®
 Hermetic Environmental Sealing Boots for Switches & Potentiometers
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Rotary Impingement Tank Cleaning Equals Significant Water And Cost Savings
Specific information and case studies on the benefits of rotary impingement and CIP optimization vs. the standard tank cleaning processes. Benefits include increased revenue and production with drastic reductions of operating costs pertaining
to tank cleaning.
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Maintaining Exact Forces With An Air Press
Force-multiplying air cylinders deliver hydraulic type forces for air press applications. White paper considers required force determinations, speed, and shock factors along with circuit diagrams and applicable products available for maintaining precise, repeatable forces for best results with an air press.
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5-Steps to an Effective Lockout Program
In order to avoid OSHA citations and protect your employees, you need to implement an effective energy control program within you facility. Brady’s 5-step plan will bring you into compliance and put you on the road to safety.
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Improving the “Bottom Line” with Pneumatics:
An informative guide providing crucial pointers on ways to save money with your pneumatic systems.
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Visual Communications Aid Industrial Adds, Moves, and Changes
One of the biggest pains in life is moving. I’ve moved way too many times in my life. When I moved off campus in college, I just threw my junk into a duffel bag and was ready to go. Later, when we lived in New York City, and we moved from one block to another, we used shopping carts “borrowed” from the supermarket to move our stuff.
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Visual Indication of Condensate Evacuation from Process Applications
All steam system plant personnel seem to share two major concerns: (1) Is condensate being properly evacuated from the process, and (2) is steam being prohibited from blowing through the condensate drainage devices (steam trap stations, control valves, etc.) so it doesn’t waste energy and cause component failure?
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Considerations for Medical Grade Foot Controls
Many factors should be considered when choosing a medical foot control for your device. Design Engineers must know that the operation of a foot switch is often very critical to a procedure, so the look of the pedal can not be the only consideration. Switch integrity and reliability has to be the most important factors due to the seriousness of the atmosphere it will be performing in.
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Seven Common KPIs for Production Monitoring
Strategic philosophies or practices such as Kaizen, Lean Manufacturing, Six Sigma, Total Quality Management and Continuous Improvement are used by many organizations to help improve processes,drive productivity and maintain a competitive edge in today’s ever‐increasing global economy. Despite varying concepts, each practice uses Key Performance Indicators (KPIs) to assess, analyze and track manufacturing processes. Even if an organization does not employ formal continuous improvement initiatives, efficiency gains can still be realized by borrowing lessons learned through the visual management techniques of those processes. This white paper discusses how visual management can drive productivity by leveraging seven common Key Performance Indicators (KPIs) for production line monitoring.
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Hand Crimping is Obsolete with the Perfect Pair
Spanning across 22 countries with more than 59 facilities, Jabil Inc. has been serving industries ranging from consumer products to aerospace and defense. Founded in 1966, Jabil is an electronics solutions company providing comprehensive electronics for design, manufacturing and product management services.
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How to Select Industrial Floor-Care Equipment for Increased Productivity and Performance
A clean working environment helps promote worker safety, productivity and product quality. That’s why the floor-cleaning equipment you select for your facility is nearly as important as the manufacturing or material handling equipment you select. In addition, the cleanliness of your plant, warehouse or machine ship conveys a quality image that carries over into higher employee morale and positive reactions from visiting customers and vendors. In short, keep the workplace clean adds real value to virtually any enterprise.
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Optimizing the Assembly Process with Cure-On-Demand UV/Visible Light-Curable Adhesives
Optimizing assembly process efficiency and minimizing material consumption are viable pathways to significant reductions in assembly manufacturing expense. A new white paper describes how light-curable materials offer significant advantages over traditional two-part slow-cure adhesives, thermally-cured adhesives, and solvent-based adhesive systems and help manufacturers increase productivity and reduce waste.
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Bonding Polyolefins The Easy Way
New adhesives bond to polyethylene and polypropylene without the need for substrate surface treatments. Learn about best practices for selecting adhesives for polyolefin bonding.
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Fixing an $80,000 Problem: Creative CMM Combination to Deliver ROI in Less Than 3 Years
Known as an innovator in the industry, Peddinghaus Corp. (Bradley, IL) constantly pursues the latest technology to improve the CNC machinery they manufacture. As Peddinghaus was in the process of searching for new ways to introduce state-of-the-art products to their customers, (typically steel fabricators, steel service centers, and heavy plate manufacturers), they realized their quality control equipment would have to consistently meet tighter tolerance requirements.
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HOW TO CONTROL PNEUMATIC CYLINDER FORCES
Multi-Power® Air Cylinders from Fabco-Airprovide the high forces necessary in applicationssuch as riveting, hole punching and broaching.
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Simplified Valve Circuit Guide:
A guide to understanding pneumatic directional control valves.
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How Air Gaging Works
Air gaging relies on a law of physics that states flow and pressure are directly proportionate to clearance and react inversely to each other. As clearance increases, air flow also increases and air pressure decreases proportionately. As clearance decreases, air flow also decreases and air pressure increases.
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Optimizing an LED-Curing System
As a relative newcomer to the Light-Curable Materials (LCM) industry, LED-curing lights continue to evolve as an ultimate replacement for the mercury-arc lamps that have been the industry standard for several decades.
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Rolling Resistance and Industrial Wheels
Friction plays a major role in the industrial world, and also in everyday life. Friction is the resistance to sliding, rolling, or flowing motion of an object due to its contact with another object. It can be either beneficial (when we brake our car to stop) or detrimental (trying to drive with one foot on the brake pedal). This article will focus on rolling resistance, an important facet of industrial wheels.
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Design Principles of In-Plant Trailers
In-plant trailers represent a tried and true method of moving materials through plants safely and e- ciently. Since these are power towed, heavy loads can be moved with little ergonomic risk. Trailers can also be coupled together into trains to move larger material volumes economically.
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Safety Trailers From Nomadic To Use Remote Monitors from Global Monitoring to Optimize Operations
To reduce maintenance costs and improve customer service related to the performance of its safety trailers used on remote works sites, Nomadic Safety is installing Remote Monitors from Global Monitoring on its trailers to track various operating parameters.
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“Works as Well as Advertised” — Pittsburgh Corning Installs Goff’s Climate Curtain For Glass Block System Assembly Area
In 2011, Pittsburgh Corning began assembly of its glass block systems in an under-utilized warehouse at its Port Allegany, Penn., manufacturing location. To prepare the warehouse for assembly operations, the company needed to create a climate-controlled, low-dust environment. Further, the warehouse measured 100 feet wide by 400 feet long—but assembly operations required only a portion of the total area.
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Bombardier Gains More Room for their Big Boy Toys
Bombardier is a global manufacturer of water, snow and off-road recreational vehicles. It manufactures products on three continents and distributes to more than 80 different countries. The Beloit, WI facility serves as a parts distribution center for the outboard motor product line. The Midwest region of the United States is the largest market for snow and water craft vehicles. Given the Midwest’s sales volume Bombardier needed to increase efficiencies in order to distribute parts for both water craft and snow vehicles at the Beloit, WI location.

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Oil Shear Technology Eliminates Crane Downtime and Maintenance for WI Anodizer
Operating 24 hours a day, 5 to 6 days a week, there is literally no convenient time for downtime for Linetec. This Wausau, WI plant employs a computer-controlled hoist system to guide material through the anodize process, eliminating any chance of manual variations in pre-cleaning, etching, anodizing, coloring or sealing – thus ensuring a consistent and durable finish on every load. But any system is only as strong as its weakest link – which in this case was the dry brakes used to accurately stop and position the hoists.
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Maximizing Contamination Control With Vacuum Technology
Maximizing Contamination Control With Vacuum Technology Clean rooms, as well as any modular environment where attempts are made to keep air borne contaminants, temperature, relative humidity,differential pressure, static electricity and other factors under strict control, come in many shapes and sizes. Whether discussing hard- or soft walled or any of the other types of clean room, one thing is certain – it is virtually impossible to construct and maintain a completely contaminant-free environment, as long as personnel are working in it.
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Preventing Contamination
Can your company afford the costs of a product recall? In the food industry, recalls due to contamination can be devastating, but typically can be completely avoided. All too often, simple steps in a food safety protocol are overlooked,the result of which can lead to an overwhelming financial strain and even the end of a business. Taking the initiative to ensure your company is not only aware of but effectively adheres to industry guidelines for food safety is of the utmost importance in maintaining a viable business.
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Mezzanines: A Practical Solution for Today's Economy
When you need more space what do you do? Add on? Build a new facility? Lease temporary space? Any executive challenged with the task of adding space will need to deliberate over several options. However, before proceeding with a new construction or plant expansion project, careful consideration should first be given other space optimization alternatives.
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ISO Air Discussion
Explore the importance of air quality standards as it relates to Food Processing in compressed air applications.
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Pressure Gauges: Hidden Danger or Visible Safety
In recent years, refining plants,petrochemical plants and chemical plants have been required to increase capacity, but have been provided with very few upgrades to existing equipment to accommodate increased capacity requirements. This has placed increased stress and strain on plant systems and operating units. For example, higher pulsating pressures and heavy mechanically induced vibrations are translating to all areas of processing equipment, especially pressure instrumentation.
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Lean2.0 Take Lean To The Next Level
Companies that have invested time and resources required to make their manufacturing, warehousing and/or distribution processes Lean are well acquainted with both the 5S workplace organization methodology and the seven standard principles for cutting waste. In the 5S method, five phases are included:
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Safe Choice Education: Combustible Dust
An estimated 30,000 U.S. facilities are at risk for a combustible dust fire or explosion according to the Occupational Safety and Health Administration (OSHA). Many of you are likely thinking, “Well, not my company.” Are you sure? Since 1980, there have been at least 350 documented dust explosions in the U.S., killing more than 100 people and injuring hundreds more.
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The Future of Machines: Self-Aware Control Systems
Machine builders have made advances in developing technology that can complete repetitive tasks with great speed. See how you can integrate the next generation of machines into your control systems. When examining machine-industry trends, you often encounter new controller technologies that increase the performance and throughput of high-end machines, motor technologies, or energy-efficient algorithms, or you learn about tools that help lower the cost of machine design. Over the last few decades, machine builders have made considerable advances in developing machines that can complete repetitive tasks with ever-increasing speed. There are other trends and technologies, however, that might have an even more significant influence on the next generation of machines and the way those machines are integrated in your work process.
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Extending the Life of Wash Solutions
Simple things we learn early in life might well apply to a basic need of the parts washing market: To look good - wash well before you “dress.”
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Coriolis Mass Flow Meters Take Center Stage for Bulk Measurement in Oil and Gas Industry
Accurate measurement of liquids is important for all oil and gas industry production or consumption sites. This is especially true for bulk transfer devices where large volumes of products are being moved and must be monitored, including crude oil depots, gasoline and jet fuel tank farms, refineries, and even cruise line terminals.
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How to Choose the Right Computer for Your Instrument Control System
It’s often easy to oversimplify the considerations when choosing a computer for your instrument control application. The computer can be the most crucial part of your instrument control system. It provides flexibility over traditional boxed systems by connecting to the instrument, running the software to control the instrument, analyzing the measurements, and saving the results. Ask yourself these six questions to uncover the right computer for your application.
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Rules of Actuator and Guide Alignment in Linear Motion Systems
Many automated machines rely upon linear guidance components, such as profiled rail, round rail or other rolling or sliding bearing structures, to guide and support the moving elements of the equipment. Additionally, many times these moving elements are driven by some type of linear actuator device. This paper will discuss ways to enhance overall system performance by optimizing the “alignment” of the linear guide and actuator.
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Smart Remote Connected Sites
Today’s utilities have a highly productive and efficient business environment that is very competitive and needs to comply with many stringent regulatory requirements to prevent situations that would cause a facility to be down for even a small amount of time. A slight failure of equipment translates into immediate consequences from both a financial and safety perspective. These pressures move utilities towards building high-availability smart sites that help minimize unscheduled down time and allow for shorter time to repair.
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Three Effective Visual Management Solutions
Strategic philosophies or practices such as Kaizen, Lean Manufacturing, Six Sigma, Total QualityManagement and Continuous Improvement are used by many organizations to help improve processes,drive productivity and maintain a competitive edge in today’s ever‐increasing global economy. Despitevarying concepts, each practice uses Key Performance Indicators (KPIs) to assess, analyze and trackbusiness manufacturing processes. Even if an organization does not employ formal continuousimprovement initiatives, efficiency gains can still be realized by borrowing lessons learned through thevisual management techniques of those processes. This white paper discusses three common visualmanagement solutions for displaying KPIs and andon messages in order to drive productivity andimprove profitability.
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Medical Standards
When designing a medical foot control there are many things that must be into account. Certain criteria must be followed in order to produce an interface that meets the standards set forth by the Medical world. Deciding on things such as paint type and the weight of the foot switch may seem minor, but they can be critical to the acceptance of it in the field. Thinking of the end user and their surroundings will help in creating a foot control that is not only aesthetically and ergonomically pleasing, it will also be a functionally safe and reliable interface for them.
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Ergonomics, Weight Considerations, Measurements
When designing a new foot switch there are many things that you must factor in, but surprising the simplest things could end up being the most important to the end user. The ergonomics, weight, and measurements of a foot control should weigh heavily in the beginning stages of the design.
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The Truth About Robotics
The truth about robots, robotics, and functional uses is the purpose of this analysis. Putting all mythic notions aside, the state of robotics today has real-world applications, impacting employment, safety, quality, productivity,efficiency, and competitiveness.
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Cost Savings Gained through Rotary Impingement Tank Cleaning
Tank cleaning has always been viewed as a necessary evil for manufacturers. During the cleaning process, a significant amount of resources (time, chemicals, water, electric and labor) is required between batches to ensure a reliable, uncontaminated, quality batch is produced. Although these repeating expenditures have a significant effect on the bottom line, many chemical manufacturers continue to rely on outdated processing for cleaning, not realizing the potential opportunity for substantial cost reductions and revenue recovery through CIP optimization.
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Adapting Gigabit Ethernet for the Industrial Manufacturing Environment
With the advancement of computer and data transmission technologies, systems formerly reserved for the office environment are now critical components of the manufacturing floor. The demands of factory automation, in addition to computer hardware and software, have brought the wire and cable networking products that interconnect these technologies into the industrial setting as well.
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Making The Right Connections
Electrically conductive adhesives provide durable bonds with conductive paths to suit a variety of electronics applications.
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The Truth About Robotics
Impacts of Robotics on Employment, Safety, Quality, Productivity, and Efficiency. The futuristic Jetsons had a robotic maid, Rosie. The robot in the television series Lost in Space warned of danger to adolescent Will Robinson. By the mid-1970s, C-3P0 frenetically moved with slower sidekick robot R2-D2 in Star Wars. There were the Stepford Wives, robotic facsimiles of spouses.
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Monitoring Engine Temperature/Humidity in Storage Using a Modbus Gateway
Recently CAS DataLoggers provided the wireless datalogging solution for a customer who needed to prevent damage and wear on several large replacement engines by monitoring them for temperature and humidity in storage. These engines were the only backups for replacing the equipment being used in the plant, so whenever they were discovered to have corroded due to excessive heat/humidity, the plant’s entire operation went offline and this quickly cost the plant thousands of dollars each time.
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Led Curing of Light-Curable Materials
Unraveling the myths and realities.
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What’s new with connectors for the solar photovoltaic industry? Getting a Jump on Proposed UL 6703A Standard
Contractors in the solar photovoltaic (PV) industry have been quick to use connectors rather than hardwiring wherever possible, because connector use greatly improves efficiency and reduces installation costs. One important feature of the new crop of connectors designed for use in the PV industry is their recognition under the pending UL 6703A standard, which covers multi-pole connectors for use in PV systems, including inverters, micro inverters, combiner boxes, battery power, and storage systems.
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MillerCoors Minimizes
MillerCoors initially housed their PLCs in cabinets equipped with filtered fan packages.Open-loop cooling proved incapable of maintaining consistent cabinet temperatures and exposed the internal components to ambient humidity and contaminates.Microscopic paper fibers shed from product packaging clogged the filters and collected on the electronics, resulting in heat build-up and premature failure.
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Motion Control Engineering
Elevator control systems require electronic enclosures to house the control board,high voltage wiring, transformers and other heat-generating components. Thermal management issues may result in unnecessary downtime, expensive repairs and significant customer inconvenience. Failure of the cabinet cooling system often goes unnoticed until after damage has occurred, so MCE requires cooling equipment offering the utmost reliability.
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What makes an Air Conditioner
What makes an Air Conditioner a Thermal Edge Air Conditioner? There are three critical features that make a Thermal Edge Enclosure Air Conditioner different from any other line of air conditioners. Standard on Every Unit
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Energy in Wastewater Treatment
We’ve heard of the “water energy nexus” but few recognize its importance. If the public were fully aware of its significance, we would see many more “green” projects than we are witnessing now.
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Helpful Engineering Information
A guide aimed to assist engineers in a variety of topics. Ranging from topics like, Determining Water Content in Compressed Air Systems to Determining Proper Air Valve Size.
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Absorbents: Are you using the right ones for your facility?
A spill prevention, control and countermeasure strategy that outlines the types of products and where to place them is critical for minimizing slips, trips and falls in your facility.
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Facility Safety Signage Guide: 10 Signs to Spot during a Plant Walkthrough
Safety signs are the primary way to communicate important warnings to employees. To ensure your employees are safe, keep this list of signs in mind when conducting a plant walkthrough.
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Hydrogen Fuel Cells Improve Productivity for Natural Foods Distributor
United Natural Foods, Inc. (UNFI) is the largest wholesale distributor of natural, organic and specialty foods and related products in the United States. In addition to 28 distribution centers in the U.S. and Canada, UNFI provides value-added services to its customers, including marketing and promotional materials, merchandising, category management and store support services. UNFI could not continually exceed customer expectations without the assistance of its lift truck fleet, which the company uses to move product efficiently through its distribution centers as part of its material handling operations.
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Energy Consumption
Learn how power consumption relates to a refrigerated air dryer’s ability to effectively remove moisture.
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Digital Scroll Dryer
Refrigerated compressed air dryers have been used for many years as a cost effective and energy saving solution for contaminant removal. Learn how Hankison’s technology platforms offer even more energy savings to your bottom line.
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Maintaining exact forces for best results with a pneumatic press
Determining the force needed to crimp tubing or press bearings into housings is relatively easy. First, install a gauge to monitor pressure at the cylinder extend port from its control valve. Situate the work under the ram with supply pressure a t zero. Shift the valve to extend position and gradually increase pressure. As the ram moves to the application,continue increasing pressure while observing the application. The moment your application is completed, read the gauge. Multiplying this pressure (psig) by the effective piston area (in2) of the cylinder yields the force (lb.) required by your application.
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New Bottle Packer Increases Speed While Reducing Glass Breakage for Distilled Spirits Maker
Saint Louis, Missouri-based distilled spirits manufacturer and bottler Luxco is enjoying the sweet sounds of silence since upgrading their packing line to technology that almost eliminates bottle breakage while increasing packer speed.
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An Increase in Floor Productivity! Schleuniger Has Arrived
Located in Mississauga, Ontario Canada lies Kelvin Technologies with over 100 years of combined experience in electrical heating, controlling and sensing. Specializing in electrical heaters, microprocessor controls, temperature sensors, custom built harnesses and custom designs, Kelvin Technologies has a product to fit each of their customer’s needs.
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Are You at Risk?
A primary cause in many industrial accidents is that equipment that is “under repair” starts or moves suddenly while the worker is in a dangerous position within the machine. This can happen when there is a failure to properly identify, isolate, and eliminate stored energy sources within equipment prior to beginning maintenance tasks. This stored energy (often referred to as“potential energy”) can be very dangerous if not dissipated as it can cause unexpected machine movements, even when the machine is “turned off”. Residual pressure in hydraulic or pneumatic lines, stored electrical energy, and stored pressure in compressor tanks or accumulators are examples of the potentially hazardous energy.
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Debunking “Conventional Wisdom”
It’s in the news. Everyone is talking about it. Pneumatic or electric?Are you considering replacing a compressor and 200 pneumatic cylinders with electric actuators to save compressor costs?Thinking about building a new machine with pneumatics because 30 electric actuators cost a whopping $34,000?
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LED Lighting in the Industrial Workplace
LEDs have come a long way since their creation over 50 years ago. From simple rudimentary chips that produced very low levels of red light, to the 100+ lumen per watt advanced semi-conductors now being produced, LEDs have shown a remarkable development and advancement trend. The first LEDs saw use as displays and indicators in early computers, calculators, wrist watches and similar devices which did not require anything more than low level red light output. LED development advanced rather quickly, and by the 1980’s improvements in design and materials soon began resulting in illumination grade LEDs that were capable of replacing incandescent bulbs in devices such as flashlights and portable lamps. By 2000 LEDs were appearing which could rival normal incandescent light bulbs for total output, and developers began designing light fixtures capable of taking advantage of this capability. Now in 2012, LEDs have overtaken the incandescent light bulb in every measure of performance from lumen per watt output to over all light quality, and as a result are now expected to completely replace the incandescent bulb as well as other lighting technologies as the dominant electrical light source in the coming decade.
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Hazardous Locations and the Fire Triangle
No matter the size or scale of your business, if you work with or produce volatile and flammable compounds, materials, chemicals, gases or vapors, you are required by federal and local regulations to protect against the possibility of ignitions, fires and explosions. Whether it’s a small car painting business or a full scale petrochemical processing plant, the dangers are the same; flammable compounds, particularly gases and vapors, hold the potential to create intense explosions and fires that can easily result in major damages, serious injuries, and fatalities. There are all too many well recorded incidents where something as simple and innocuous appearing as a backyard auto painting operation turned into a serious accident, simply because the operators did not adhere to the most basic rules of safety when working with flammable materials. On a larger scale, it is a simple matter to peruse a few headlines and find several examples where not only were major explosions and damages to commercial operations took place, but damages and deaths involving unrelated properties and civilians outside the actual work area as well.
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Lighting Upgrades Improve Productivity
Illumination directly affects a workers perception of the workplace and how they feel about it both physiologically and mentally. How a worker perceives their workplace in turn has a measurable effect on workplace performance. Many studies have demonstrated the link between illumination and the human circadian rhythm and how lighting affects our moods, alertness, and general overall feeling of well being. It is no surprise that when a worker feels fatigued or irritable productivity can drop and issues with safety arise, but what is surprising to many is how lighting can help to reduce or negate these feelings of tiredness and generally poor morale.
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How to Conduct a Magnet Pull Test
Many manufacturers today invest thousands—if not millions—of dollars annually into magnetic separation equipment, proactively reducing the risk that any foreign object or contaminant will be mixed in with a product sold to their network of customers, including other OEMs, distributors or direct to consumer. Attention to product purity on the production line has never been greater, creating the need for manufacturers to detect and eliminate foreign objects before the end product reaches end-use customers. Eliminating contaminant metal also prevents damage to expensive processing machinery, reducing downtime and repair costs.
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The Top 20 Tubing & Hose Buying Tips Part 2: Tips 11 through 20
Part 2: Tips 11 through 20 It can be challenging to make sure you’ve covered all the bases during the plastic tubing and hose selection process. Have you considered all the elements involved with the application? Temperatures, chemicals,pressures, flexibility needs? Have you ever ordered hundreds, even thousands, of feet of plastic tubing or reinforced hose and then found it wasn’t the best product for your application?
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The Top 20 Tubing & Hose Buying Tips Part 1: Tips 1 through 10
Part 1: Tips 1 through 10
It can be challenging to make sure you’ve covered all the bases during the plastic tubing and hose selection process. Have you considered all the elements involved with the application? Temperatures, chemicals,pressures, flexibility needs? Have you ever ordered hundreds, even thousands, of feet of plastic tubing or reinforced hose and then found it wasn’t the best product for your application?
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Mezzanine Selection Guide: 9 Key Steps
Adding more space to an existing building is an important decision for even the most experienced building owner or facility manager. New construction or building modifications are two common solutions, but structural steel mezzanines offer a third alternative at potentially less cost and in less time.This paper is designed to help building owners and facility managers to determine if a mezzanine is appropriate for their specific need, and to cover the primary considerations that must be addressed in selecting and designing the best mezzanine solution for that need.
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Advantages of Mezzanine Systems
Mezzanine systems add a second or third level inside a facility and thereby double or triple the existing space. Typically, mezzanines are used to create new production, office, storage or assembly space, locker rooms, parts departments, stockrooms, cafeterias, stockrooms, company records storage and work platforms. Mezzanine systems can be installed inside manufacturing and processing plants, warehouses, distribution centers, retail stores, office buildings, industrial plants, hospitals, automotive dealerships, universities, government facilities and more.
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Big Fans Bring the Heat During Winter Months
Many facility managers dread the costs of keeping their workforce comfortable in spacious workplaces every winter. It may seem counterintuitive, but the answer for many facilities is better known for its summer cooling power: ceiling fans. More specifically, large diameter, low speed overhead fans can save facilities a major amount on their winter heat bills, with customers reporting savings of up to 35%.
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Cost Savings Gained through Rotary Impingement Tank Cleaning
Tank cleaning has always been viewed as a necessary evil for manufacturers. During the cleaning process, a significant amount of resources (time, chemicals, water, electric and labor) is required between batches to ensure a reliable, uncontaminated, quality batch is produced. Although these repeating expenditures have a significant effect on the bottom line, many chemical manufacturers continue to rely on outdated processing for cleaning, not realizing the potential opportunity for substantial cost reductions and revenue recovery through CIP optimization.
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BUILD VERSUS BUY
When developing an embedded system, deciding which portion of the system to design and which to buy off the shelf can be daunting. By designing and building a custom solution, you can customize the end result and optimize costs, but any design specification changes or oversights can cause lengthy and expensive delays. Alternatively, an off-the-shelf platform increases the cost of goods sold (COGS) and you may pay for features that are not necessary for your design. Nevertheless, off-the-shelf systems typically provide a faster design and validation cycle and, thefore, shorter time to market.
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Left in the Dust:
Today, plant maintenance is more important than ever before. Food manufacturers of all shapes and sizes have been put under the microscope regarding worker health and safety, environmental concern and customer well-being. More stringent quality standards and regulations have taken plant cleanliness to a whole new level, and turned simple housekeeping into an issue of complexity.
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UV Curing Adhesives Shine
Adhesive products have different ease-of-use characteristics. Some must be precisely weighed and mixed prior touse. Some need a carefully controlled heat cycle to cure properly. Some have a precarious pot life. Some offer a narrow window of open time. And then there are the UV curable compounds.
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Coated aluminum air cylinders
Pancake®II air cylinder with protective finish For complete assurance that our products will meet or exceed your expectations, send us your application details. We welcome the opportunity to provide verification testing of performance in advance of any purchases.
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AUTOMATED STORM TANK CLEANING SAVES TIME AND MONEY CASE STUDY
Automation of this process would save time, money and reduce risk and a high powered tank washing machine such as the HydroWhirl Orbitor™, from BETE, is a good example. These tank washing machines are used in a variety of industrial applications around the world and produce methodical and effective, high-impact cleaning for almost any conceivable residue.
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The Importance of the Insertion Quill When Installing Coiled Spring Pins
When installing Coiled Spring Pins, it is important that the installation tool, often called a “quill”, is large enough to cover the entire end of the Coiled Pin. The quill should be sized such that it pushes on all five coils simultaneously throughout the entire installation process. Otherwise, the pin will be difficult – if not impossible – to properly install into the assembly.
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Tips for Selecting and Designing a Membrane Switch
Membrane switches are known for standing up to tough environmental conditions. Flexible and durable, the membrane switch can be customized with embossing, backlighting, sealing, and electrostatic discharge (ESD) shielding. Membrane switches can be made with either tactile or non-tactile feedback and they can be integrated with LEDs and other components. To get the switch that works for your application, follow these simple guidelines.
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Rotary Ball Spline Technologies And The Effective Differences of Two Rotational Nut Technologies
Before you specify a rotary ball spline, ask the question, “Should the rotary spline nut be riding on angular contact ball bearings or crossed roller bearings?” After ascertaining your application’s requirements - stroke length; velocity; applied load; mounting space; duty cycle; required life; dimensions; installation direction; environment and accuracy - you’re ready to factor in the pros and cons of the two technologies.
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Progressive Regenerative Braking using Real Time Speed Sensing
One of the most interesting features of electric motors when used in drive train application is that they can also behave as generators, and thus recharge the vehicle's battery while braking. Roboteq's motor controllers can easily be programmed to take advantage of this characteristic to create regenerative braking in a controlled and progressive manner. This article describes the theory behind a simple and very effective technique that uses the motor speed sensing.
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Winemaker Uncorks Higher Productivity and Cost Savings with dry Running Bottling-Line Conveyor
The term "dry wine" has a new meaning at Vincor International's Quebec bottling operation since the conveyor line eliminated soap-and-water lubrication by installing System Plast™ NG™ conveyor chain and Nolu-S™ wear track from Power Transmission Solutions, a Business of Emerson Industrial Automation.
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Leave the Skating for the Ice Rink
Winter is here and in many regions of the country, that means snow, sleet, ice and rain are common and even everyday occurrences facilities must deal with. The loading dock is a tough and dangerous enough environment in dry conditions, but throw in slick floors, wet dock levelers and powered-equipment and the hazards and potential for injuries increases dramatically!
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Custom EBT Displays aka Excellent Black Technology LCD Displays Offer Ultra-High Contrast
EBT, aka Excellent Black Technology, is exactly what its name says. The black contrast of this display is much sharper than previous display technologies such as FSTN. The oldest monochrome technology is called TN, Twisted Nematic. These displays were used in applications such as pagers. They are still in use today for products that do not require a sharp contrast and a wide viewing angle.
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TekLinks Experiences the “Wow Factor” after Installing MaxLite LED Panels in Data Center
Birmingham, Alabama-based Mayer Electric Supply was looking to install new state-of-the-art lighting for an old building TekLinks purchased. TekLinks’ new state-of-the-art high-tech data facility was built utilizing some of the most current green approaches available today, and it was important for the lighting to follow suit.
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Cost Savings Gained through Rotary Impingement Tank Cleaning
Tank cleaning has always been viewed as a necessary evil for manufacturers. During the cleaning process, a significant amount of resources (time, chemicals, water, electric and labor) is required between batches to ensure a reliable, uncontaminated, quality batch is produced. Although these repeating expenditures have a significant effect on the bottom line, many chemical manufacturers continue to rely on outdated processing for cleaning, not realizing the potential opportunity for substantial cost reductions and revenue recovery through CIP optimization.
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Opening the Operator’s Eyes: Internal Inspections for Overhead Lifting Equipment
Anyone who works with overhead lifting equipment will tell you that safety is absolutely crucial. From machine shop owners to warehouse floor managers, professionals who work in these environments understand how important it is to invest in the reliability and lifecycle of their heavy-duty equipment. Compliance and maintenance inspections form an essential part of this investment, but companies often don’t know what to look for in an inspections provider.
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It’s a Process, Not a Product; Multiple Drive Factors Contribute to System Energy Efficiency
While it is valid to state that energy efficiency is defined as the same level of production being achieved at an overall lower energy cost, it is equally important for today’s machine builders and automation engineers alike to remember than an energy-efficient system can actually translate into higher productivity. This is achievable through a comprehensive approach to energy management.
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Electrical Cable Tray Fire Protection in Chemical and Petroleum Refineries
One of the most significant fire protection requirements for refineries and other offshore locations is the need to protect control cables and control valves in the event of a fire. Several alternatives are on the market, including fire blanket systems, calcium silicate board, and flexible mats that absorb heat in the event of a fire.
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Electrical Cable Tray Fire Protection in Chemical and Petroleum Refineries
One of the most significant fire protection requirements for refineries and other offshore locations is the need to protect control cables and control valves in the event of a fire. Several alternatives are on the market, including fire blanket systems, calcium silicate board, and flexible mats that absorb heat in the event of a fire. Each has its benefits and refinery operators need to weigh up the pros and cons of the available cable fire protection solutions to ensure that they select one that is the best for a particular application.
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Bi-Stable LCD Displays Making a Power Play
Imagine an LCD Display module that requires no power to display an image even if you leave the image on the screen for two weeks. That seems impossible, right? Well not any longer! A new display technology called bi-stable or cholesteric liquid crystal display is now a reality and is available to designers of products. The display technology is unique in that it only requires power to change the image on the screen, but does not require any power to hold the image in place indefinitely.
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Ten Steps for Greening Your Facility
Green is good. And it’s here to stay. By adopting green strategies you can both maximize the environmental performance of your facility and reap economic rewards. The potential benefits are considerable, including:
- Environmental – improved air and water quality, reductions in waste streams, conservation of resources, and protection of biodiversity and ecosystems.
- Economic – reduced operating costs, improved occupant productivity, optimized life-cycle economic performance
- Social – enhanced occupant comfort and health, improved aesthetics, minimizing the strain on local resources, and improved overall quality of life
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When Selecting the Proper Cord Grip, Users Have More Options than Meets the Eye
Used in both industrial and commercial facilities, cord grips provide the means for passing cord or cable into an enclosure, through a bulkhead, or into a control device such as a switch. These grips prevent cable pull-out or premature fatigue because they secure the cable where it is entering the enclosure, or where it’s being terminated into a hardwired application.
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Rugged Internal Lever-Action Connectors Withstand up to 750 psi, Providing Superior, Leak-Tight Tube Sealing
Manufacturers of equipment such as HVAC-R, coil and heat pumps rely on reliable, leak-tight connections for charging, evacuating and pressure or vacuum testing. For instance, to ensure efficient performance of split system HVAC-R units, manufacturers must perform several tests throughout the manufacturing process. Utilizing durable lever-action connectors featuring easy grip-and-seal technology allows secure, repeatable sealing of straight, expanded or stepped tubing.
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Cultivating Competence: Leveraging Training Tools for Measurable Results
There’s a problem in the world of training management. Despite the fact
most businesses recognize training is an essentialaspect of business
performance, it is often undervalued: many organizations view it as
something they should do – in otherwords, to ‘check a box’ or to fulfill
a regulatory, standard-related, or corporate requirement. Few
organizations approach training as something that will fundamentally
improve overall business performance, cultivatetalent from within, and
ensure not only that employees have completed the courses required for
their job, but are actuallycompetent in their job functions and best
positioned to improve the overall performance of the organization.
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Traceability for the Automotive Industry
The worldwide automotive industry is in a perpetual state of change. Globally-linked economies, tight competition, and emerging markets all force constant review of production goals, suppliers, and long-term strategies. A strong traceability initiative provides a key component to overall success by improving quality, reducing costs, optimizing processes and ultimately improving time-to-customer throughout the supply chain.
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Yuengling Brewery Improves Line Speed & Handling
Standard-Knapp announces the continued success of its PakMore continuous motion, rotary case packer at the Yuengling Brewery in Pottsville, Pennsylvania. The oldest brewery in the U.S., Yuengling seized the opportunity to install a prototype of Standard-Knapp’s PakMore case packer two years ago, and has since seen an improvement in packing speeds and line efficiency, as well as a reduction in bottle and label damage.
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GEORGIA NUT CRACKS THE COMMUNICATION DISTANCE BARRIER ACROSS PLANTS
Founded in 1945, Illinois-based Georgia Nut Company has continuously enhanced its product line and expanded its food manufacturing and distribution facilities to meet increased demand for high-quality confections and snacks. A new communications system with the capability of linking multiple facilities was required to lay the foundation for continued and accelerated growth.
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THE DIGITAL SCROLL DRYER
A Design For True Performance And Energy Savings In Refrigerated Compressed Air Dryers—The Digital Scroll Dryer.
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What You Need to Know about Green Certification Systems
Reducing environmental impact is essential to a sustainable future. As you consider product choices that meet your facilities’ environmental needs, it’s important to take into account not just what a product is made with but how it is made as well. Creating products with 100 percent recycled fiber is one approach to environmental sustainability, but it does not take into account 100 percent of the picture.
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Waste and Recycling Facility Reduces Lighting Energy Consumption
Visibility in the recycling shed was extremely poor, as no natural light entered the building and the installed 400W metal halides operating 24/6 were rapidly deteriorating. Over 50% of them had failed and the remainder had discoloured, but the positioning of the machinery and height of the shed meant that the bulbs were not easily replaceable.
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Selecting the Right Materials For the Right Environment
For those companies operating in harsh environments special attention must be paid to the potential impact of the environment on electrical connections. To insure integrity of the electrical connection and to guard against premature failure, customers must insist upon connectors made from specific materials and should seek out connector manufacturers that can support a variety of materials in standard and custom configurations.
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Laser Seam Sealing of Electronic and Opto-electronic Packages
Seam sealing is the process that permanently bonds the package and lid of a device, providing a barrier for the internal components for the device’s operational lifetime. This is typically the last critical step in the package manufacturing process, so it is among the most important. The completed product performs a vital function and has a high dollar value, so creating a barrier to contamination ingress is essential.
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Unique Solutions for Slippery Work Cell Floors Boost Safety and Productivity
General Cable is the leader in the development, production and distribution of aluminum, copper and fiber-optic wire and cable products for energy, industrial, specialty and communications applications. Among General Cable’s manufacturing facilities, the Altoona, PA plant has distinguished itself as the world’s leading producer of OEM and aftermarket ignition wire sets, turning out over 200,000 sets a week. Assembling ignition wire sets is an oily job. Lubricant from the equipment drips onto the floor, creating slippery working conditions in work cells. So when associates voiced concerns about ergonomics and safety, supervisors teamed up with them to find solutions.
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Designing Superior Weighing Systems to Improve Safety and Control Costs
In industries from mining and manufacturing to construction, transportation, and agriculture, the need to weigh or measure inputs, outputs, and applied force has grown in recent decades to improve production safety and control costs.
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Make It Easy And Cost Effective To Integrate Platforms Into Your Valuable Project.
Wirtz Beverage Reduces Cost of Operations and Gains Distribution Efficiencies with Cubic Designs’ Multi-Level Mezzanine.
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Bridging the Intrinsically-Safe Fieldbus Disconnect
At first glance, the concept of Intrinsically-Safe (I.S.) fieldbus is a study in opposing concepts. After all, fieldbus is about powering multiple devices, while the idea of I.S. is to limit energy flowing into hazardous areas. The fact that multiple devices can be powered from the same wire pair only adds to the design challenges that engineers face when developing their own systems. Typically, this can lead to complex installation schemes as users mix wiring methods such as Division 1 and Division 2 (Zones 0, 1 and 2) in order to accomplish their task.
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It Pays to Pay Attention to Restroom Dispensers
People spend an awful lot of time at work – 50 weeks a year on average. And a fair amount of that time is spent in the restroom -- the equivalent of more than three work days a year, according to one estimate. So why not make the restroom experience as pleasant as possible? A clean and attractive restroom should be the minimum standard. For facilities that want to leave a lasting impression on tenants and visitors alike an aesthetically pleasing, hygienic restroom should be the goal.
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Cut Costs and Increase Efficiency with Innovation
No one can deny that organizations across the country have been greatly affected by the decline in the economy. The manufacturing industry is no different. Even now as things seem to be looking up, companies are continually looking to cut costs and increase efficiencies. In addition, these companies must remain compliant with the strict quality and safety standards of the industry, adding even more pressure. Because of this, innovative, automated and easy to use products are needed more than ever before to help companies achieve their goals.
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Big Fans Make Facilities Safer and More Comfortable
The introduction of large diameter, low speed fans addresses both comfort and safety issues by preventing heat-related illnesses, improving winter dexterity, removing slippery condensation from floors, increasing the effectiveness of your ventilation system and reducing noise in your facility, Big Ass Fans® range in size up to 24 feet in diameter and use their immense size rather than speed to move air throughout an entire space, from high ceilings to the floor, and wall to door.
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High Temperature Resistant Adhesives Beat the Heat
Too hot, too cold or just right? it’s not just a question for Goldilocks. Engineers have to be even better judges of temperature when they select a materials system for the job at hand. And those jobs increasingly involve temperature conditions that are best described as “extreme.”
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Work Access Lift AppLication Guide
Safety is the prime purpose of all work access lifts. They are designed to move production
personnel, their tools and materials to ergonomically sound work positions to enhance both
worker safety and efficiency. Production tasks are broadly varied and may include welding,
painting, assembly, fabrication, inspection and maintenance. Because each application is unique
to the task being performed and the object being worked on, each lift must be custom designed
to the specific application. This guide is designed to help you organize and prioritize your
requirements so they may be resolved into appropriate specifications for your work access lift.
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Logistics Company Cuts Lighting Costs
France-based Noyon Logistics Solutions takes pride in the company’s ability to help customers save time and money while expanding organisational capabilities. As a company that understands these values, Noyon continuously seeks opportunities to reduce costs, improve performance and create a more productive work environment. The company’s decision to replace the lighting in its 2,000 m2 space with energy efficient LED lighting fixtures fulfilled all of these goals by significantly reducing energy consumption and costs, encouraging employee conservation and providing superior illumination to bolster team productivity.
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Pressure Effects on Seal Performance
Standard shaft seals or rotary shaft seals are typically found in a low speed or low pressure environment. As the speed of the shaft increases, the maximum allowable pressure decreases and as pressure increases or speed increases, the design of the seal needs to change to ensure the life of the seal. This article will discuss the effects of pressure on seal performance.
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THE DIGITAL SCROLL DRYER
A Design for True Performance and Energy Savings in Refrigerated Compressed Air Dryers—The Digital Scroll Dryer
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Bandsaw Blunders--How They Cut Blade Life
When we sat down to write this article we set out to identify a handful of sawing mistakes, and we came up with almost 60. And for each problem, there are as many as ten causes. Mistakes are common and predictable, but they’re also preventable; with the economy recovering and factories coming back to life, this is no time for slip-ups, so let’s sink our teeth into the top five sawing mistakes that waste material, time and destroy blades.
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What is the best monochrome (non-color) LCD Screen display for my application?
This article will address monochrome displays, i.e. those with a single color. Monochrome displays are limited to one color for the characters and a different color background. They are unlike color displays—such as TFT(Thin Film Transistor), OLED (Organic Light-Emitting Display) and Field Sequential Color Displays (FSC LCD)—in that both the characters and the background of a color display can change color; monochrome displays cannot change color.
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Fast Forward for Image-Based ID Readers
In the not-so-distant past, manufacturers using laser scanners and conventional area-scan image based readers had to put up with inherent technology limitations. Laser scanners, for example, have a hard time reading barcodes through plastic shrink-wrap, barcodes printed on flexible material such as plastic bags, and damaged barcodes. When reading 2-D barcodes, manufacturers had to turn to conventional area-scan image-based readers, which come with depth of field limitations that make it difficult to read codes without controlling the distance between the barcode and the reader.
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Maintaining Healthy Body Temps at Work
WHAT IS HEAT RELATED ILLNESS? Heat Related Illness (HRI) and Heat Stress are umbrella terms for a variety of physical conditions resulting from physical activity in hot or humid environments. These include heat rash, heat cramps, heat exhaustion, and heat stroke.
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Things To Know When Considering A Structural Mezzanine
Structural mezzanines are custom designed and built to fit a specific area. These mezzanines can be single or multi-level and are often installed inside manufacturing and processing plants, retail stores, office buildings, industrial plants, warehouses, distribution centers, institutions, universities, government facilities and more.
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Choosing the Right Cutting and Stripping Machine – It’s All About the Apps
Choosing a new wire Cutting and Stripping (C&S) machine can be like shopping for a new car. With so many choices, where does one start? A nice, little sports car might be fun to have, but how often will it just sit there because it can’t carry a car load of kids or some odd-sized goods from the local home improvement store? You just might be better off with a midsize SUV that does a pretty good job at doing everything you need it to do.
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Upgrading Cylindrical Roller Bearing Design for High-Speed and High-Accuracy Machine Tools
Machine tool users, such as manufacturers of hard disk drive components for personal computers and other IT products, demand higher precision during the manufacturing process. Other machine tool users, such as manufacturers of aerospace components, demand higher speeds and reduced cycle times. Machine tool manufacturers respond by continuing to improve and develop their machines to offer users higher speeds, improved surface finishes and thus increased productivity and lean manufacturing. This paper examines the design of cylindrical roller bearings especially for main spindles of machine tools that require high-speed or high-accuracy performance.
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Pflow vertical reciprocating conveyors help keep the beer flowing fresh and cold at Land Shark Stadium
Enjoying NFL football live at the stadium with a couple of cold beers is
a tradition as old as the league itself. As such, one of the key
elements to the infrastructure portion of a substantial upgrade to Land
Shark Stadium (formerly Dolphin Stadium) in Miami Gardens, Florida, is a
new stadium-wide storage and distribution system for draft beer. A
series of material lifts, known in the industry as vertical
reciprocating conveyors (VRCs), from Pflow Industries are integral to
the innovative new system.
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How to Deal with a Nonstandard Fault Diagnosis
Is it really a nonstandard fault, or is it just the setup? Find out how to tell the difference and how to fix common setup issues. The onboard diagnostic engine of the Fluke 810 Vibration Tester relies on correct setup and data collection to deliver an accurate diagnosis.
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Change the Way You Spray:
Seven Changes You Can Make that Will Reduce Costs Immediately.
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LINEAR BEARING MAINTENANCE
5 Key Tips for Linear Bearing Maintenance That Save Money by Avoiding Unplanned Downtime.
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Humanoid Robotic Hand Moves
The human hand is undoubtedly one of the most universal and complex
tools of nature. Researchers have been studying the characteristics and
special features of this evolutionary design for years. Now the findings
of this research are being used and implemented for the robotic hand of
the future.
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Save Money, Stay Compliant with Smart Absorbent Usage
When keeping your facility clean and safe, there is more to consider than just general cleanliness. An effective clean-up approach for routine leaks, drips and spills can greatly improve employee safety, regulatory compliance and your bottom line. It’s worth your time to review the way you control and contain industrial fluids and chemicals in your facility.
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Town Enhances Public Safety by Expanding Wireless Access
With its decision to deploy 4.9GHz wireless broadband network to streamline emergency communications between first responders and citizens, Abingdon, Virginia continues to reinforce its reputation as a progressive municipality that's on-track with fast-moving trends in mobile computing and other networked applications. The broadband public safety network, provided by Federal Signal, employs a series of towers that rings the town delivering wireless access to virtually every corner of Abingdon. In addition to enhancing first responder emergency communications, the network also extends free and open 2.4 GHz WiFi access to all citizens.
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Ky. National Guard Continues Its Unbridled Service with a Powerfoil X Upgrade
Members of the Kentucky National Guard in Frankfort, Ky., had no complaints about the Big Ass Fan® installed in its 20,000 sq. ft. helicopter maintenance hangar, but when the opportunity arose for an upgrade, guard members jumped at the chance. With the hangar doors opening and closing for helicopters all day, consistent temperatures were hard to find in the non-air-conditioned and poorly insulated space.
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Combustible Dust: A Seemingly Harmless Particle Raises Explosive Issues
Combustible dust, as defined by the NFPA, is any finely divided solid material that is 420 microns or smaller in diameter and presents a fire or explosion hazard when dispersed and ignited in air.
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Mezzanine Selection Guide: 9 Key Steps
Adding more space to an existing building is an important decision for even the most experienced building owner or facility manager. New construction or building modifications are two common solutions, but structural steel mezzanines offer a third alternative at potentially less cost and in less time.
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Aerial Work Platform Equipment Maintenance: Ensuring a Safe and Efficient Workplace
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Lowering the Cost of High Ceilings™
Variable speed ZOO Fans™ gently mix the air, eliminating hot and cold spots. The temperature at floor level is much more comfortable and the HVAC systems run less.
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Nissin Brake Ohio’s Modular Design Strategy Uses
Taking a modular approach to the design of automotive assemblies helps speed up and simplify design engineering and procurement processes.
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The Insiders’ Guide to Modular Gas Valves
Fuel gas shutoff valves represent the main line of defense in combustion devices such as burners and boilers. They’re key to the safe operation of equipment for nonresidential comfort heating, commercial and industrial heating, and power and steam generation applications worldwide. While conventional modular gas valve designs are popular and effective, the latest gener- ation of valves has even more dramatic improvements. Recent technological advance- ments — in models such as new modular gas valves from ASCO — offer breakthrough features and benefits. These include higher flows, more compact footprints, and greater modularity and flexibility to enable downsizing of fuel train components, as well as broad- er temperature ranges, higher close-off pressures, more immediate availability, and reduced costs of ownership.
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Connectors In Harsh Environments
For those companies operating in a harsh environment, special attention must be paid to the potential impact of the environment upon electrical connections. Specifically for those applications using sensor connectors, the topmost concerns are integrity of the electrical connection and premature failure.
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Mezzanine Selection Guide: 9 Key Steps
Adding more space to an existing building is an important decision for
even the most experienced buildingowner or facility manager. New
construction or building modifications are two common solutions,
butstructural steel mezzanines offer a third alternative at potentially
less cost and in less time.
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Choosing Electric (AC) Lift Trucks Over Internal Combustion (IC)
As the material handling industry has evolved over the past decade to address the rising cost of diesel and stricter emission standards, the 3-phase alternating current (AC) electric lift truck has come into its own and now offers many benefits to potential buyers. Tested and proven, the technology now provides increasing advantages to consider when buying an electric AC lift truck as opposed to an internal combustion (IC) forklift.
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Vocollect Voice Helps London Drugs Build Trust with Retailers and Customers
London Drugs is one of Canada’s largest retail chains. Founded in 1945,
the company has grown from a simple, single storefront pharmacy into a
variety retailer supplying a wide range of products, including
pharmaceuticals, cameras, televisions and refrigerators. Operating in
35 major markets across western Canada, London Drugs supplies its
growing pharmaceutical and retail network through two distribution
centers (DCs) with a combined floor space of 585,000 square feet.
Because having products in stock can literally be a matter of life and
death for London Drugs’ customers, the company runs three picking
shifts per day for continuous, 24-hour distribution.
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With Innovative Bottle Packing Equipment, It's A Little Easier Being Green
The effort to be green – that is, reducing one’s overall impact on the environment – has of late gained increasing popularity, particularly in the commercial arena. Many companies have effectively restructured their corporate headquarters, recycle their paper goods, and have reduced their use of all natural resources--not only because of legislation that requires it but because it makes good business sense. What’s more, increasing numbers of consumers are now carefully examining companies’ environmental records before deciding to do business with them.
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Cooling Systems for Electronic Enclosures
This white paper discusses four popular options for cooling electronic/electrical equipment housed in enclosures and cabinets. These options include thermoelectric air conditioners, compressor-based air conditioners, vortex coolers and air-to-air heat exchangers (heat pipes).
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THE LONG AND SHORT OF LINEAR BUSHINGS
Linear bushings take on a variety of load carrying tasks and don’t ask for much in return. All they want is a fair fight, to be matched with the application at hand.
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The Insider's Guide to Applying Miniature Solenoid Valves
Equipment designers frequently must incorporate miniature solenoid
valves into their pneumatic designs. These valves are important
components of medical devices and instrumentation as well as
environmental, analytical, and similar product applications. However,
all too often, designers find themselves frustrated. They face
compromise after compromise. Pressure for increasingly miniaturized
devices complicates every step of the design and valve selection
process. And missteps can wreak havoc. How do designers balance the
needs for reliability, extended service life, and standards
compliance against often-contradictory performance requirements such as
light weight, high flow, and optimum power use?
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Concentrating on Attainable Improvements
There are so many opportunities for improving your facility wide compressed air distribution system that it can boggle the mind. And if you have begun to look into improving your compressed air efficiency, either on your own or with a consultant, it can be overwhelming. There are things you can concentrate upon which will bring measurable results and quick efficiency gains without having to know all there is to know about compressed air generation and efficiency or without breaking your annual budget.
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How to Improve Calibration Efficiency in a Lab by up to Four Times through use of a Connection Manifold
From aerospace and military branches to pharmaceutical manufacturers and bio pharmaceuticals, devices such as transmitters, transducers and pressure gauges must be regularly calibrated to ensure accurate performance. This calibration process is often outsourced to a lab where metrologists make connections between the test equipment and devices and then perform the calibrations. To ensure accurate results, leak-tight connections must be made. However, this process can prove both difficult and time-consuming, as many different sized devices must be connected by means of thread sealant, wrenches and significant torque.
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Advanced Sleeve-Actuated Connectors Provide Fast, Repeatable Connections for Multiple Fitting Styles without Thread Damage
To ensure process consistency and regulatory compliance, industries relying on precision execution, including pharmaceutical/bio pharmaceutical, water and wastewater, aerospace and instrument manufacturing, require frequent calibration or functional testing on equipment containing pressure gauges or transmitters. Obtaining accurate calibration and testing results are crucial for maintaining process reliability. However, achieving secure, leak-tight calibration and testing connections with conventional connecting methods requires the use of thread sealant and the application of significant torque. Further, this traditional method often creates connections that may leak, or thread damage and/or equipment damage due to over-tightening or contamination from the tape sealant.
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Using Virtual Reference Grounding for Electromagnetic Flowmeters
Electromagnetic flowmeters (EMFs) are the leading choice for recording the volume flow of electrically conductive liquids in a wide range of industries, including chemical, pharmaceutical, water/wastewater and food. Like all electrical equipment, EMFs must be grounded for safety reasons. Grounding is usually done by using the conductive non-lined pipe flange, grounding rings, or occasionally with grounding electrodes.
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Companies discover benefits of gouging with Plasma
They’ve been mining in Grant County, New Mexico since before the Civil War, and huge copper mines like Chino and Tyrone still drive the local economy. It’s an economy that has been in high gear the past couple years, thanks to rising copper prices which have prompted mine owners to run their operations around the clock; three shifts a day, seven days a week. While this non-stop activity is undoubtedly good for the economy, it means there is no time to rest. Huge dump trucks and other heavy equipment are in constant demand, moving hundreds of thousands of tons of material a day. Maintenance crews are constantly busy, fixing one thing or another. Often their work involves gouging out old welds, a necessary first step before they can begin the actual work of repairing a truck bed or replacing a mold board liner on a track dozer.
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Custom Pflow lift helps Sea Ray Boats create 9,600 sq ft of storage within existing building at Palm Coast Florida facility
Getting the most out of existing floor space is important for all
manufacturers as they manage growth and the proliferation of their
product lines. This need is magnified when your finished products range
in length from 38 to 51 ft and in width from 12 to 15 ft. Such was the
challenge facing Sea Ray Boats as they sought to upgrade the storage
system for the fiberglass mold dollies in the lamination production area
of their Palm Coast, Florida, manufacturing facility – all to be
performed with just a minimal disruption to the standard production
flow.
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Pflow Navigates Uncharted Territory with Vertical Lift at Norfolk Naval Shipyard Drydock
At just over 1,092 feet in length Dock #8 is the largest of the seven
drydocks on the grounds of the Norfolk Naval Shipyard (NNSY) in
Portsmouth, VA. Opened in 1942, it is also the newest, designed to hold
aircraft carriers, the largest ships in the naval fleet and among the
largest mobile objects of any kind in the world.
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What to Consider When Evaluating Hot Aisle/Cold Aisle Systems for Your Data Center
Hot aisle and cold aisle positioning in the data center has been standard procedure fordecades. But in recent years data center managers, seeking the opportunity for moreefficiencies, have added the containment component to this formula. Containment meanspartitioning off the hot and cold aisles, preventing the air from mixing and compromisingthe temperatures. This has been a vast improvement in maintaining temperatures in thedata center, providing maximum system stability and controlling energy costs. Datacenter managers report savings of as much as 30%, 40% and even 50% and more. Likeany technology, though, results can be maximized by some planning and forethought.What follows are points of advice for data center managers as they make plans for hotaisle and cold aisle containment, and as they plan for data centers in general.
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What to Know When Considering a Cleanroom
Does your business plan include the development of an area in your plant for clean manufacturing? Are you concerned that you make the right purchase? Do you want to make sure you consider the right factors when you evaluate different models?
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Stress-Free Safety: The Essential Guide to Streamlining Incident Reporting and OSHA Logs
Fulfilling standard safety incident reporting requirements can be a
difficult and tedious process through conventional means.Generic
software products, such as spreadsheet programs, have long been
leveraged to support a paper-based system ofincident reporting. Some
organizations rely solely on paper to record, submit and compile safety
incident information. Butthese approaches are becoming an increasingly
insufficient means of approaching safety management.
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An Insider’s Guide to Buying Safety Management Software in the New Economy
Just as software continues to rapidly evolve in the 21st century, the
process behind purchasing software seems to have become increasingly
complex. However, understanding the software industry in the new economy
is not as difficult as it may seem. . Further, learning how to maximize
an organization’s return on investment (ROI) by choosing the most
appropriate software solution for its business needs can be a
straightforward process.
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Compact Kars Converts to Waterborne Paints - A White Paper By Air & Gas Technologies
Compact Kars, Inc. is a Certified Mercedes Benz Collision Repair Center
based in Clarksburg, New Jersey. Launched in 1975, Compact Kars hasgrown
to employ over twenty people in their 24,000 square-foot, 39-bay
facility. “The shop has been repairing Mercedes Benz automobiles since
1984, and we are very proud of our reputation and spare no expense to
exceed customer needs,” says Tom Elder, the Founder and Presidentof
Compact Kars. Mercedes Benz conducts a yearly audit to ensure their
rigorous certification requirements are met. This includes owning
MercedesBenz factory-approved equipment, meeting training requirements
for employees, and conducting environmentally-friendly business
practices.“The Mercedes Benz creed is to exceed expectations,” stated
Mr. Elder,“When a customer purchases a Mercedes Benz, there is a level
of expectation that will not be compromised. This includes complying
with the latest EPA VOC Paint Standards.”
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Stake-less Earth / Ground Testing
Megger has been designing, manufacturing and selling earth / ground
testers for well over 50 years. It was Dr George Tagg who pioneered
earth testing atMegger, and since Megger has been at the forefront of
innovative development and design. From many years of supplying
instruments for the tests involved, Megger canprovide advice to help you
make specific tests. In addition to this simple, easy to read
application note, a more detailed guide to earth testing called “Getting
down to earth” is available, covering many other test techniques.
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Mitigating the Expense of Energy Consumption and Explosion Proof Compliant Lighting in the Industrial/Commercial Sector
Maintaining regulatory compliance when illuminating work areas
designated as hazardous locations represents a challenging and often
expensive endeavor. The selection of compliant equipment and the
institution of safe practices while sensible and mandatory, has to date
been a weak area of return on investment outside of accident and damages
avoidance. Exacerbating this issue is the fact that energy consumption
in industrial and commercial operations accounts for a significant
portion of overall operating expenses, while compliant equipment is
typically designed and engineered with approval and compliance as
primary goals and efficiency given far less importance.
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International HAZLOC Standards
The goal of this article is to provide a semi-detailed overview of the
dominant forms of hazardous location regulations according to region and
provide the information needed to allow some comparison between these
different types. This is not a full or completely descriptive text and
for complete details the individual should reference the relevant
regulating bodies according to the applicable region.For North American
and Canadian applications, the National Fire Protection Agency NEC
publications, and the Canadian CEC should be referenced. For the EU and
related regions, CENLEC and the the European Committee for
Electrotechnical Standardization ATEX Directive should be consulted. For
international standardization, the IEC and its IECex Scheme should be
referenced.Standards, the rules for approval and certification, and the
accepted testing bodies occasionally overlap regions and change or are
added to frequently, thus it is up to the individual to keep abreast of
which of these may affect them.
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Effective Industrial Lighting
Illuminating the industrial workspace requires more than simply supplying enough fixtures of sufficient power to see the task area. Key considerations including color rendering, contrast quality, and the amount of light reaching the task area must be included when planning the overall types of illumination systems to be used. Worker productivity, product quality, and workplace safety are closely intertwined with lighting quality, and a poorly chosen lighting system can have a significant detrimental impact resulting in substantial reductions in productivity and cost increases.
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Considerations for Medical Grade Foot Controls
Many factors should be considered when choosing a medical foot control
for your device. Design Engineers must know that the operation of a foot
switch is often very critical to a procedure, so the look of the pedal
can not be the only consideration. Switch integrity and reliability has
to be the most important factors due to the seriousness of the
atmosphere it will be performing in.
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Medical Standards
When designing a medical foot control there are many things that must be
into account. Certain criteria must be followed in order to produce an
interface that meets the standards set forth by the Medical world.
Deciding on things such as paint type and the weight of the foot switch
may seem minor, but they can be critical to the acceptance of it in the
field. Thinking of the end user and their surroundings will help in
creating a foot control that is not only aesthetically and ergonomically
pleasing, it will also be a functionally safe and reliable interface
for them.
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Wired -vs- Wireless Foot Controls
Wired foot controls have been around for decades. Linemaster created its
first wired foot switch in the 1950’s and have been adapting to
customer requirements and incorporating technological advances ever
since. To date, using copper conductors (physical wires) to transmit
electronic signals is the most reliable way to transmit or receive data.
Technological advancements with wire have helped control issues such as
interference in the field. This interference has been remedied by the
cable manufacturers by adding a shield to the cable, ultimately
protecting the communication between the end users equipment and the
attached foot pedal. The table below shows the Pros and the Cons of
Wired foot controls.
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Minimally Invasive Tissue Removal System
Medical engineers consistently look for ways to provide devices to
physicians that offer smaller incision requirements, a more accurate
procedure, and the opportunity for a quicker recovery.
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Robot Performance Moves NASA. Cape Canaveral Tour Guide Will Have Same Motors As the Mars Rover
A versatile robot actor, created in the UK, has beaten off international
competition to become the public face of NASA’s world-famous Kennedy
Space Center. First developed in 2006 by Cornish company Engineered
Arts, “Robothespian” stands five feet nine inches tall, with a full
range of upper-body movement and startlingly human eyes. Now space
agency NASA has decided to employ the robot’s third generation.
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Debunking “Conventional Wisdom” in Actuator Selection and Deployment
It’s in the news. Everyone is talking about it. Pneumatic or electric?
Are you considering replacing a compressor and 200 pneumatic
cylinders with electric actuators to save compressor costs? Thinking
about building a new machine with pneumatics because 30 electric
actuators cost a whopping $34,000? You might be making the wrong
decision and as a result wast- ing tens of thousands of dollars a year.
This article provides an analysis of cost components for both
pneumatic and electric actuators, and gives examples of cost
estimations. Cost cal- culations are provided in the appendix for
readers who wish to evaluate costs for their machines or facilities.
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Preventing Contamination - A guide to material selection for food and beverage equipment
Can your company afford the costs of a product recall? In the food industry, recalls due to contamination can be devastating, but typically can be completely avoided. All too often, simple steps in a food safety protocol are overlooked, the result of which can lead to an overwhelming financial strain and even the end of a business. Taking the initiative to ensure your company is not only aware of but effectively adheres to industry guidelines for food safety is of the utmost importance in maintaining a viable business.
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Junkin Safety Appliance Company
Junkin pioneered the development of the Splint Type-Basket Stretcher which led to the outstanding Series 300 Stretchers. These splint type stretchers are the most efficient and practical products of their kind on the market. Made of steel, all welded rigid construction which does not rely on the injured person to attain form or rigidity. Light in weight and ample in size.
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Understanding the Electrical Performance of Category Cables
In today’s electronic world, the following statement could accurately
summarize the rules for datatransmission: More data, going longer
distances, at a faster rate.This rule makes perfect sense when you
consider the technology of today that includes products, ranging from
high definition televisions to cell phones, on which you can perform
tasks that include watching movies or browsing the internet. At some
point in the data transmission system that enables these and other
technology driven products to function properly, we will find wire and
cable. In a majority of these cable applications, Category cable will
be the product of choice.
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What it Takes to Design Custom Control Panels
Your finger is poised over the touch screen of a process control panel.
All around, watching in anticipation, are your customers—including a
dozen inspectors and engineers.This is the test where six months of
work you’ve just completed is about to culminate with a simple touch of
the finger.But in spite of the pressure, you’re confident that the test
will be successful. You and your team have already been there and
tested this system a thousand ways.
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Critical Considerations for Clean Room Conveyors
Selecting and installing a conveyor system in your clean room can
dramatically improve your productivity. Therefore, understanding your
needs and recognizing the attributes of the conveyor systems you are
considering is imperative. When analyzing a clean room conveyor
solution, you should consider initial cost, total cost of ownership,
maintenance needs, noise levels, energy consumption, flexibility and
clean room classification.
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Advanced High Performance Epoxy Adhesives Revolutionize Structural Bonding
Structural bonding is defined as the process of joining partstogether
using an adhesive as opposed to conventionalmechanical fasteners or
assembly methods such as soldering,brazing, or welding. Structural
adhesives are substancescapable of holding and bonding parts together by
chemicaland mechanical surface attachment forces.
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Vision System Enables First Automated Learning and Testing Chamber with Real-Time Feedback
Using human researchers to observe test subject behavior during research experiments can be both time consuming and expensive. The available manpower for real-time observation is limited, and human observations are inherently subjective. To address some of these limitations, the Tufts Center for Regenerative and Developmental Biology has partnered with Wireless Techniques to develop the first automated learning and testing chamber for analyzing behavior in small animals.
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AN EXAMINATION OF LINEAR BEARINGS IN VARIOUS MOTION SYSTEM APPLICATIONS
This article will examine several examples of the various motion systems typically used in industrial applications today and the component performance factors designers should assess at the outset of such projects.
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The Challenge of Removing Surface (Free-Floating) Oil
For businesses and industries that deal with oil separation and removal, the solution does not need to be expensive or inefficient. In fact, the answer may be simpler than you think.
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Energy-Efficient LED Lighting Helps Water Treatment Plant Reduce Its Carbon Footprint, Energy Costs
After recently
completing the installation of 637 solar panels on the roof of its
carport which are expected to produce about 210,000 kilowatt hours of
energy per year for its Alvarado Wastewater Treatment Plant, the Union
City, California-based Union Sanitary District (USD) approached
LEDtronics to explore energy-saving lighting solutions throughout its
33-acre wastewater treatment facility.
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Selecting Pneumatic Linear Slides for Automated Assembly Equipment
A pneumatic linear slide combines an air cylinder power source with a guide mechanism that supports the workload over a precise linear path.
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Automation System Design for Serviceability
Automation System Design for Serviceability Pays Dividends inImproved
Equipment Maintenance and Part ReplacementOEM machine and automation
system design engineers areincreasingly turning to standardization on
configurablecomponents to facilitate maintenance and part replacement.
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"It's A Dirty Job - But Somebody's Got To Do It"
The folks at Downum’s Waste Services in Northeast Arkansas know that what they do is tough and dirty work. Yet, they also know if the job is done correctly no one should have to get their hands dirty, unless the wheels crush and fail on their biggest and heaviest waste containers during solid waste disposal. That is exactly what was starting to happen when they came to Colson Caster for a solution.
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Top Ten Reasons to Use Air Gaging
As a leader in air gaging technology, products and quality gaging system integration, Stotz is pleased to provide this “top ten” reasons list for those of you considering air gaging and those already using it but considering another alternative. This technology has its roots back over 70 years and is today a viable and highly reliable method for many applications in industries where a high volume of parts is produced or where the precision of hard-to-access dimensions makes other measuring techniques impossible. This includes the fast-growing laser technology, in some cases.
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What is the Best Color LCD for My Application?
When choosing between a color LCD display and a monochrome display,
there are several variables to consider. These include cost, EOL
(end-of-life), power consumption, ability to customize, and appearance
or perception of your product. End of life is when the product is no
longer manufactured. Once a product is discontinued it then becomes
Legacy.The world is in color so why don’t all new products use color
displays? After all, nobody watches black and white TV anymore. Users
have come to expect color displays in all of the products they purchase
because the appearance of a color display sets certain products apart
from those which use the old monochrome technology.
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Marking Small Parts for a Large Need
A unique part-marking solution from Technifor. A specific project requires torque specifications to be permanently marked on a substantial number of 4mm hexagon shaped nuts. Is there a marking solution that best marks these numerous parts in batches?
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Pumping Up Forklift Operator Visibility
Peerless Pump wanted to improve visibility for its forklift operators.
What the company got was improved visibility for its operators, as well
as improved visibility into its entire operation.
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Georgia Nut Company has enhanced its product line
Georgia Nut Company has enhanced its product line and expanded its food manufacturing and distribution facilities to meet increased demand for confections and snacks. The company employs 350 people at multiple locations, miles apart. A new communications system with the capability of linking multiple facilities was required to lay the foundation for continued and accelerated growth. Learn how they cracked the distance barrier.
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Machinery Design & Build Team Relies On Configurable Components
AISIN USA’s Machinery Design & Build Team Relies On Configurable Components for Manufacturing Equipment Design. Innovative, yet practical approach is focused on product quality and manufacturability to save time, costs and engineering resources.
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Warm Air, Cold Beer
For some people, entering The Beer Store warehouse in Mississauga, Ontario would be a dream come true: 125,000 square feet of beer from all over the world, lining the walls three pallets high. For those working within, however, it was a different story. Uneven temperatures led to uncomfortable working conditions especially for workers utilizing the lifts near the ceiling where temperatures were especially high.
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Good Loads Are the New Par
Golf is a game of paradoxes. That’s one of the reasons it captures
our imagination. Any duffer can shoot a 120, but it takes a Tiger Woods
to consistently shoot 65’s. Tiger’s swing is so effortless and natural
that it looks like anybody could do it. Take a stick and hit a ball.
Could any thing be easier? In some ways stretch wrapping is like golf.
It looks easy too. Wrap plastic around a pallet stacked with stuff. How
hard can that be?
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Top Ten Tips: How to Specify Electric Rod-Style Actuators
With today’s demand for controlling costs while achieving high speed and high precision in factory automation, it is more important than ever to fully analyze a linear actuator application and precisely determine a project’s parameters. This is especially true with electric rod-style actuators due to their higher initial cost, more complex design and more predictable performance compared to fluid power cylinders, both pneumatic and hydraulic.
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The True Cost of Bearing Lubrication
Today, machine and equipment manufacturers are feeling more pressure
than ever to reducecosts without sacrificing machine performance and
this balancing act can be difficult to achieve.Original equipment
manufacturers (OEMs) often overlook a simple solution that can have a
positive,long-term impact on profitability for themselves and their
customers: the elimination of bearinglubricant. By eliminating
lubrication systems where possible, OEMs can reduce productioncosts,
while at the same time making their equipment more marketable and less
expensive to operatefor the end users.
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Is Your Ultrasonic Cleaning System Living Up to Its Potential?
The use of ultrasonic cleaning equipment to clean or degrease parts has gained wide acceptance over the years in all types of industries. And some systems have made significant advancements. Not only does the ultrasonic method provide economic and quality advantages, also the superior cleanliness it produces can mean that items look better, perform better, and require less frequent subsequent cleaning.
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An ABB Industrial Robot Provides Automated Luggage Storage and Retrieval at New Yotel in Manhattan
An ABB articulated arm industrial robot serving as an automated luggage storage and retrieval system is one of the unique features of the new Yotel that opened in June at Times Square West in Manhattan. The new Yotel, the brand’s first location outside of its three airport hotels in London and Amsterdam, is part of “MIMA”, a mixed-use development located at 570 Tenth Avenue, between 41st and 42nd streets. The theatrically-lit robot, appropriately named “YOBOT”, is the central feature in the lobby, housed behind a secure glass enclosure where it picks up and stores guests’ luggage in one of 117 lockers. When guests are ready to leave the city they return with their bar-coded receipt for the YOBOT to retrieve their bags.
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THE JOY OF ENGINEERING
Scott Hale and Chris Reinert, the respective president and director of
operations at GenesisAutomation, say it best and almost in unison. “Our
life sentence in business is doing what welove to do.” For this custom
designer and builder of automated assembly, test and specialprocess
machinery in St. Charles, Illinois, there could be no better situation.
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The Amazing Origin of Silly Putty
Sometimes everyday items have extraordinary origins. Take Silly
Putty: What became one of the most popular toys of all time started in
a mislabeled bottle of what scientists thought was boron nitride, at a
GE research lab in New Haven, Connecticut. The year was 1943, World War II was raging, and U.S. industry was at
the height of a massive mobilization to support the military. This
R&D effort led to new technologies ranging from primitive computers
that controlled guns on B-29 bombers to new marine engines and turbines
to, completely by accident, Silly Putty.
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Fulfilling the Promise of “True” Just-in-Time Labels at Less Cost
Manufacturers often find themselves needing new, printed labels in quantity “yesterday.”
This can be due to running out, forgetting to order in time, changes to label design, or prototypes to quickly bring product ideas to market.
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Achieving Efficiency at the Component Level
A variety of linear motion devices are available today for performing
the function of single-axis movement, whether it be for an assembly
operation, testing, packaging or simple motion control. This white paper
will seek to define the various types and define the options to be
considered when deciding whether to build or buy a single axis actuator,
also known as a linear guide, slide or table in the parlance of
particular industries.
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LED Bulb Design Improves CLCX Process Locomotives Ground Lighting by ‘200%’
CLCX, LLC (DBA Chattahoochee Locomotive Company) had a problem that
needed addressing. Incandescent lights on the outside of its
locomotives were wasting too much power and were not providing
sufficient bright light to effectively illuminate the steps, couplers,
and trucks of the locomotive. Lighting around a locomotive is very
important to the safety of the train crews. Poor lighting can result in
injuries from missteps when walking, stepping onto or off of a
locomotive, and when making couplings or hooking up train line air
hoses. Poor lighting is an industry–wide concern, according to the
Federal Railroad Administration.
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Choosing the Right Drive Technology
Coming up with the right drive technology for your application often
depends on theoptions before you. Here are five of the most common drive
configurations being usedtoday, along with their benefits and
drawbacks.
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Panama Canal: New Locks for its Anniversary
For its 100-year anniversary in 2014, the Panama Canal Authority is modernizing and expanding the canal between the Atlantic and Pacific. The construction also includes installation of new locks to the two oceans, each with three lock chambers, which will allow much bigger ships than before to pass through the Panama Canal. The automation expert Bosch Rexroth is contributing hydraulic system solutions to the modernization process: With an availability of 99.99%, they will guarantee a smooth flow of traffic on one of the world's busiest waterways.
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Cooling System Options for Electronic Enclosure Cooling: Do Thermoelectric Air Conditioners Have the Advantage?
This white paper discusses four popular options for cooling electronic/electrical equipment housed in enclosures and cabinets. These options include thermoelectric air conditioners, compressor-based air conditioners, vortex coolers and air-to-air heat exchangers (heat pipes).
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Mitigating the Expense of Energy Consumption and Explosion Proof Compliant Lighting
Maintaining regulatory compliance when illuminating work areas
designated as hazardous locations represents a challenging and often
expensive endeavor. The selection of compliant equipment and the
institution of safe practices while sensible and mandatory, has to date
been a weak area of return on investment outside of accident and damages
avoidance. Exacerbating this issue is the fact that energy consumption
in industrial and commercial operations accounts for a significant
portion of overall operating expenses, while compliant equipment is
typically designed and engineered with approval and compliance as
primary goals and efficiency given far less importance.
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Farris Automated Systems Assembles Customized RAD System
Farris Automated Systems LLC has long been a leader in the design
andmanufacture of innovative assemblies for installation in automated
industrialmachinery and equipment. The Hartland, Wisconsin-based firm’s
customizedturnkey systems include pick/place/sort machinery, fastening
systems, qualitycontrol testing and visual inspection systems for
automotive and industrial OEMs,as well as automatic filling and labeling
stations for food and medical processors.
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Vision System Enables Fast and Inexpensive Upgrading of Tablet Printing Systems
In order to meet the Food and Drug Administration (FDA) mandate that each tablet or capsule be identifiable, it’s critical to be able to inspect the identification and eject bad items. In the past, Ackley Machine used cameras to acquire and a personal computer to process images on its tablet printing machines. But when a computer went down, the company had to upgrade to a new version of the Windows operating systems, which required a long and expensive validation process.
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Impact of Materials on Microwave Cable Performance
The environments in which microwave cable assemblies are being used
today are becoming more challenging with exposure to such conditions as
extreme temperatures, chemicals, abrasion, and flexing. Additional
challenges include the need for smaller, lighter packaging for cable
systems that last longer and cost less. To ensure signal integrity and
product reliability, it is essential to identify the electrical,
mechanical, environmental, and application-specific constraints that
can affect the cable’s overall performance.
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HOW TO CALCULATE THE LIFESPAN OF A LINEAR MOTION SYSTEM
Anytime motion occurs to a linear motion system, stresses are created
between therolling elements and their corresponding contact surfaces.
Over time, these stresses can causewear or damage to these surfaces
known as “flaking” (material fatigue). A common methodused to determine
the operational life of a linear motion system is to measure the total
distancetraveled required to create “flaking”.
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Mezzanines: A Practical Solution for Today's Economy
When you need more space what do you do? Add on? Build a new facility?
Lease temporary space?Any executive challenged with the task of adding
space will need to deliberate over several options. However, before
proceeding with a new construction or plant expansion project, careful
consideration should first be given other space optimization
alternatives.
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Common Problems Managing Lift Trucks, and Choosing the Right Technology to Solve Them
Installing a Vehicle Management System (VMS) to improve lift truck
operations has proven to be a best practice in many of the world’s
leading supply chains. What kind of VMS is right for you?
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An Economical Processor Does Not Mean an Economical IPC
Intel Atom processors are enjoying massive popularity as a cost-effective and energy-saving alternative to multi-core processors. Indeed, a number of industrial PC manufacturers have also taken the Intel Atom on board. Yet a closer look at performance shows that the intelligent interplay of components is the truly vital factor in cost and energy efficiency.
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The EMC Challenge: Balancing Advanced Attenuation With Cost Concerns
In a recent application at Optima EPS, An Elma Company the customer
required a minimumelectric fi eld attenuation of 60 DB of shielding
effectiveness from 100 KHZ to 1 GHZ decreasingto a minimum of 55 DB at
10 GHZ. As the enclosure was quite large (70” H by 36” D),using certain
techniques was not cost-effective. Optima’s challenge was to solve the
EMIproblem while keeping costs reasonably low.
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How to Save Money, Time and Energy on Dust Collection
When it comes to choosing filters for a cartridge dust collector, plant professionals sometimes regard these items as a commodity. But the lowest-priced filter might in fact carry the highest price tag over time. The only way to be sure is through a Total Cost of Ownership (TCO) calculation.
TCO explores energy use, maintenance and other factors to compare costs of operating a dust collector with different filters. It helps you determine what it really costs to own your dust collector filters… and how to save money, time and energy by choosing the best filters for your application. This whitepaper will review:
- How to make sure the filters you select meet performance requirements
- How to use TCO to compare costs of operating a dust collector with different filters
- Real-life cost-saving examples
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Laser Marking
Laser marking, a fast and clean marking technology, is rapidly replacing
older product marking technology, in particular, inkjet marking
systems. A key factor in the widespread adoption of laser marking is the
exponential increase in the use of direct marking of part information
to aid in tracking and traceability, from medical devices to automotive
and aerospace parts.
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Preventing Mold 101
Pallets should be seen and not heard. After all, no shipper wants its
product rejected,refused or recalled because of substandard pallets. In
the last year, however, several highpublicizedproduct recalls were
blamed on pallets treated against mold with the
fungicide2,4,6-tribromophenol, or TBP. When a pallet treated with TBP
becomes wet, thechemical can breakdown into another chemical known as
2,4,6-tribromoanisole (TBA),which releases a moldy, musty smell. In
some instances, that odor could be absorbed bythe product transported
on the pallet. Or so some manufacturers claim.
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Energy Consumption: How it Relates to Performance In Refrigerated Compressed Air Dryers
This paper will address power consumption, and how it relates to a refrigerated dryer’s ability to remove moisture. It will explain how a potential buyer can determine if the stated performance is possible with the power consumption that is published in the manufacturer’s literature. Energy guidelines for the user will be determined by establishing theoretical minimums and practical expectations.
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The Crucial role of Material Selection in Machine Design
This white paper will explore some of the aspects of machine performance
that a designer must consider in selecting the proper component
materials for use in the end product.
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PAPER DUST: A SILENT KILLER?
Paper product manufacturing facilities see their fair share of dust
accumulation, which can pose harmful risks for health. But, there is
also mounting evidence it poses a threat as “combustible dust.” Download
this paper to learn about the risks of dust accumulation and how proper
housekeeping can keep your facility safe.
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How to Choose Your Rental Partner.
Not sure you’ve picked the right rental partner? NES Rentals can help.
Our free white paper describes an unbiased, quantitative system for
rating customer service and company performance — so you can be sure
you’re trusting the right company with your business. Get the white
paper now.
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How Is a Test Lead Like a Shoelace?
A small detail like a broken shoelace can have big consequences.Think
about construction workers, athletes,dancers, soldiers or anyone else who
can’t perform their job without their shoes.Then think about the
test leads on a multimeter. Most users only think about test leads when
they add an alligator clip.Many never give their leads a thought until
one is broken and needs replacement.
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Five Critical Factors for Selecting Fieldbus Valve Manifolds
In today’s highly automated machines, fieldbus valve manifolds are
replacing conventionalhardwired solutions. They more easily perform
vital functions by integrating communicationinterfaces to pneumatic
valve manifolds with input/output (I/O) capabilities. Thisallows
programmable logic controllers (PLCs) to more efficiently turn valves
on and offand to channel I/O data from sensors, lights, relays,
individual valves, or other I/O devicesvia various industrial networks.
The resulting integrated control packages can also beoptimized to allow
diagnostic benefits not previously available.
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A Flexible Virtual Instrument for Hall Effect Measurements
This paper introduces a new and flexible Virtual Instrument (VI)
developedusing the remote access capabilities of off-the-shelf test and
measurementinstruments used to take fixed magnetic field Hall Effect
measurements.Transylvania University of Brasov (UTBv) has developed a
flexibleinstrumentation system with the ability to measure for the new
materialselectrical and magnetic (Hall parameters) properties.
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How to Determine What Type of Compressor You Need
First of all, selecting an air system can be quite difficult and can be very different depending on the specific application and need of the shop. Always consult a compressed air specialist when determining which equipment is right for you and your application. Listed below is a summary of the steps required to select the appropriate air compressor and system for your specific application.
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Minimum Supply Wire Size Recommendations for Compressor Packages Utilizing Variable Frequency Drives
Safety is the driving force in the determination of minimum recommended supply wire sizes for variable speed compressor packages. With this in mind, all wire size recommendations should be based on meeting, or exceeding, the minimum requirements of the National Electrical Code (NEC).
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Rating System Simplifies Choosing the Best Equipment Rental Company
Choosing the best equipment rental company has traditionally been a difficult decision. There has been no convenient method to objectively compare how different rental providers perform across a wide range of customer services -- from equipment selection and delivery to operator training and on-site service.This brief white paper describes a new and valuable tool that offers an unbiased and quantitative means of evaluating a rental company’s customer service and overall performance, which permits choosing a rental provider more quickly and with more confidence. The paper provides information tailored specifically for those involved in the decision-making process associated with renting equipment for use in construction, maintenance and repair, specialty trade, facilities maintenance, and other applications.
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2011 Tier 4 Interim/Stage IIIB Emissions Standards
To address the 2011 U.S. Environmental Protection Agency (EPA) emission
standards for off-highway diesel engines, Hyster Company has developed a
unique and superior solution for Big Trucks that not only meets
compliance requirements, but offers additional innovative ways to lower
the total cost of ownership.
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WHAT DOES IT COST TO OWN YOUR DUST COLLECTOR FILTERS?
When it comes to choosing filters for a cartridge dust collector, plant
engineers and maintenance professionals sometimes regard these items as
more or less of a commodity. If Filter A and Filter B both offer the same
rated efficiency and fill any special requirements – say, for example,
the need for fire retardant media – then the lowest‐priced filter would
appear to be the better choice. In fact, the opposite may be true. But it
requires a “Total Cost of Ownership” (TCO) calculation to know for
certain.
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Coated aluminum air cylinders vie with their stainless steel counterparts for extended cycle life in hostile environments
FABCO‐AIR, Inc., of Gainesville, Florida, now offers proprietary coatings for their aluminum air cylinder product lines, providing a cost effective alternative to stainless steel. In rigorous life‐cycle testing, coated aluminum products were well protected against the effects of harsh environments. For a fraction of the cost of 303 or 304 stainless air cylinders, FABCO can deliver superior, corrosion‐resistant aluminum cylinders within 14 to 20 days.
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Alaska National Air Guard installs Air Pear system in Eielson Air Force Base hangars
Extreme sub-arctic temperatures at Eielson Air Force Base near Fairbanks Alaska, where winter temperatures often plunge far below zero, make working conditions especially challenging for the Alaska Air National Guard based there.
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Air Pear helps firm get energy rebate
An enterprising machine tools reseller has received an Xcel Energy rebate toward its investment to improve energy efficiency at its Longmont, Colo. facility.
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Air Pear helps firm get energy rebate
An enterprising machine tools reseller has received an Xcel Energy rebate toward its investment to improve energy efficiency at its Longmont, Colo. facility.
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Workstation Integration System Evaluation: W.I.S.E.
Planning a new facility? Reorganizing a work area? Expanding, as your
business grows? What are the challenges to creating better efficiency?
How can you maximize productivity?
How can you maximize the return on the investment?
These questions may apply to many different areas of your business,
however, they all have a common connection: Most of the time they
involve the need to interface with a manual task or operation, in other
words they involve: LABOR.
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Back to Design Basics
This white paper from MISUMI USA re-examines machine design and sourcing strategies that give designer’s the flexibility to innovate design and increase engineering productivity while maximizing Return On Investment.
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Practical Simple Adaptive Controller for all types of Servo Applications
What is the most important expectation from a Servo Controller worthwhile called a good one?
At present, many products named “Industrial Servo Controller” are in the market; however, to select a
good one for the desired performance is still a difficult task. You need to know what your plant’s desired
response to be and exactly which performance to be focused on.
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Induct-Sinusoidal Encoder
GMR2/GMRC-200 series is a high-resolution robust linear encoder of which structure is simplified and can enjoy heat-resistant 120℃.
Succeeding to GMR sensor principle of operation, sleeve dia has now widened φ18mm and offering more robust structure.
Detecting absolute position of each sleeve pair within one pitch of 51.2mm and incremental position over one pitch by counting pitches.
GMR2 series are the semi-absolute linear encoder of 24 bits integrated data of one pitch absolute and pitch count.
SC type has now been added making cable duct mount possible.
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Environmentally Resistant Linear Encoder Model SMR Series
SMR series are the linear encoders using GMR (Giant Magneto Resistor) element. The sensor outputs
A/B incremental signal according to relative movement between sensor and ferromagnetic scale of
having 2mm pitch serration.
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Efficiency and Payback Period
The ability to understand and calculate the efficiency of an electrical motor is vital in respect to energy conservation, cost savings, and reduced emissions. Industrial customers require this information for applications such as power conversion, conveyer belt motors and water pumps to name a few. Having a method in which to obtain this efficiency calculation, as well as to identify key concerns for improving efficiency in the field is essential to running a successful, safe and efficient operation. On December 19th, 2007, President George W. Bush signed into law the Energy Independence & Securities Act of 2007. This law, which goes into affect on December 19th, 2010, states the mandatory minimum efficiency level for motors is designated by the NEMA Premium Efficiency® Program. Included in this program are all motors previously covered under the Energy Policy Act of 1992 plus the following list: motor ratings 1-200Hp (including u-frame), Design C, close looped pump , footless, vertical shaft-normal thrust, 8-pole and polyphase motors. Also required by this law are those motors ranging from 200-500Hp in the Design B Class. These motors must meet the requirements as stated in NEMA MG-1 Table 12-11.
This white paper discusses why efficiency estimation is important; the parameters that can affect efficiency readings and how these measurements once obtained can be used to the advantage of a motor management specialist.
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Diagnosing Rotor Bar Issues with Torque and Current Signature Analysis
Over the years rotor bar problems have been a diagnostic challenge for motor maintenance professionals. Now with current signature, spectral torque analysis and automated computer diagnostic software, defining rotor health problems has been made fairly simple. However, problems arise when professionals Do not understand the underlying principles of the whats, whys and hows of dynamic rotor testing. Individuals need to be able to answer the following questions. How can an instrument 100 - 1,000 feet or more away from the motor provide information about the condition of the rotor? What are the effects going on within the motor to produce the peaks and ripples that we see? What defines the frequencies of the peaks and causes the amplitude to increase as the rotor bars break? And finally, how do we interpret those signals to make proactive decisions about motor repair scheduling?
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How Locating Pins are Used
Typically, the locating pins are used for controlled, fine tolerance
positioning of a work piece. For example, a pallet that is moved along
one axis, where the drive mechanism is not accurate and stable enough to
place it in a position sufficiently accurate to execute a particular
process, the use of locating pins may be the best solution.
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Design for Serviceability
Designing machinery and factory automation equipment is a tough industry
in which to compete, largely because every industrial plant is unique.
Each
operation has its own plant floor layout and process flow and
its own way of organizing production and automation equipment, work
cells, assembly, finishing and packaging lines.
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No Standardization Dept. Required
Design engineers often find themselves in similar situations during machine builds. Common practice is to initially think about the components needed for the machine build and then move towards looking at the custom parts needed to complete the machine. This is when the real work begins. Drawing, sizing, measuring, specifying are all common components for developing the complete list of components needed to complete a machine build. This process takes precious resources to complete, especially in the areas of time and money.
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Workbenches Improve Image at Orthodontic Laboratory
At one busy dental laboratory specializing in the manufacture of orthodontics and pediatric orthodontic appliances, installing new workbenches at a newly opened facility was more than just a simple equipment purchase. It was also the key to increasing productivity, and improving its image and laboratory technicians’ morale.
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Present State and a Futuristic Vision of Motor Drive Technology
One of the main driving force behind the industrial revolution was the invention of the electric motor more than a century ago. Its widespread use for all kinds of mechanical motion has made life simple and has ultimately aided the advancement of human kind.
The advent of the inverter that facilitated speed and torque control of AC motors has propelled the use of electric motor to new realms that was inconceivable just a mere 30years ago. Advances in power semiconductors along with digital controls have enabled realization of motor drives that are robust and can control position and speed to a high degree of precision. Use of AC motor drives has also resulted in energy savings and improved system efficiency.
Yaskawa Electric Corporation has been at the forefront of technology, creating reliable drives that consistently push the envelope of engineering achievement. This paper reviews Yaskawa’s role in the development and application of the inverter technology to AC motor drives and introduces some futuristic vision for the motor drive technology. The development of more efficient, more powerful electric motor drives to power the demands of the future is important for achieving energy savings, environmentally harmonious drives that do not pollute the electrical power system, and improving productivity. Yaskawa wants to be an integral part of this future and hopes to contribute significantly to achieve this.
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Solar Cell Tabbing and Bussing
Tabbing and bussing are two applications that link individual solar cells together to form a solar module (or solar panel). These applications also provide a method to transfer power from the solar cells to a power output, the junction box. Solar cell interconnect occurs when individual solar cells are joined together with tabbing ribbon (also called stringing ribbon), forming a cluster of solar cells. This is frequently referred to as cell tabbing (or stringing). The tabbing ribbon carries the solar cell’s current to a larger ribbon, the bus ribbon, which then carries power from the cell clusters to the module’s junction box for final output.
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Improving Operational Efficiency With Distributed Motion Networks: Finding and Eliminating the Weak Link
As manufacturers face increasing pressure to reduce the costs of
manufacturing, many are turning to the concepts of Just-In-Time
manufacturing (JIT), also known as lean manufacturing. While lean
manufacturing can improve the bottom line by reducing inventory costs,
an increased stress is placed on the manufacturing process and
associated equipment to achieve maximum uptime. Unexpected machine
breakdowns or damage can have a significant and negative effect on the
supply chain and customer service levels.
This paper describes a machine control topology that can improve the
speed of unexpected repairs by automatically configuring replacement
servo amplifiers. Original Equipment Manufacturers (OEMs) and End Users
can both realize resource optimization benefits from the reduced
commissioning times achievable with a digital, distributed motion
network.
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"Rise & Fall" Bulk Bag Filler Loads Delicate Fruit & Nuts Without Damage
A supplier of a mixed fruit and nut product needed a way to load 660 lb
(300 kg) batches into Bulk Bags without damage. The product contained
whole walnuts that were particularly fragile. Spiroflow has a long
history of designing custom Bulk Bag Fillers and Dischargers to meet
individual customer needs.
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Guide to LaserStyle Calibration Wizard
The Calibration Wizard is a software feature that helps the laser engraving machine operator quickly determine the optimal lasering parameters needed to attain the desired results in a particular material. This is a standard feature in GravoStyle Laser mode and in LaserStyle which is the laser-only version of GravoStyle.
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Engraving Automation & Software Customization
Gravograph is known worldwide for its robust laser and rotary engraving equipment. Not so well known is the high degree of automation and customization that can be achieved. Gravograph engineers design both the machines and the software that run the machines. This integration of hardware and software is how Gravograph is able to
provide unique engraving, marking and personalization solutions emphasizing enhanced productivity and usability.
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Using a Barcode Scanner to Improve Efficiency
This application note describes methods of using a barcode scanner with GravoStyle5 to open engraving jobs and/or enter data to be engraved. Using a barcode scanner with GravoStyle5 can greatly improve productivity and reduce costs by minimizing data entry errors and speeding processes. Engraving jobs can be designed in advance by a designer or engineer and later utilized as a template by an operator. The operator focus is on the marking operation since all object locations, attributes and engraving parameters in the job are pre-defined. This process separates the job creation from the engraving process resulting in improved efficiencies in a production environment.
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Alaska National Guard Installs Air Pear System in Eielson Air Force Base Hangars
Extreme sub-‐arctic temperatures at Eielson Air Force Base near
Fairbanks Alaska, where winter temperatures often plunge far below
zero, make working conditions especially challenging for the Alaska Air
National Guard based there. Extreme cold, sometimes 50 below or even
colder, means maintaining heating systems is essential to be
mission-‐ready. To steady interior temperatures, reduce energy bills
and improve worker comfort in large hangars where doors are opened and
closed regularly for aircraft maintenance, the Alaska Air Guard 168th
Refueling Wing chose the Air Pear Thermal Equalizer system.
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Mezzanines: A Practical Solution for Today's Economy
When you need more space what do you do? Add on? Build a new facility? Lease temporary space?
Any executive challenged with the task of adding space will need to deliberate over several options. However, before proceeding with a new construction or plant expansion project, careful consideration should first be given other space optimization alternatives.
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How Thayer Scale Improved Quality and Range of Products for Chenango Valley Pet Foods
The original system at Chenango Valley Pet Foods (CVPF) consisted of a stainless steel tank on legs with a dual hose peristaltic pump with an inverter drive. The pump discharged through a 2" sanitary tube line and passed through a 1" coriolis style flow meter on its way to the mill/extruder.
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Intech Guide Rollers Help Cutting System Run Smoothly
Intech provided precision guide rollers made from proprietary Power-Core™ material for Autometrix’s Precision Cutting Systems. The guide rollers do not require lubrication, a must, where a cut product could be damaged by escaping grease. The AutoCut 7000 incorporated ten Intech guide rollers, one for each support bearing in the system, which operates at speeds to 46 inches per second with maximum accelerations to .7g, position accuracy of 0.02-inches, and repeatability of 0.005-inches.
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Rider Mezzanine Lifts
Scissors lifts have been moving men and material from ground level to
higher elevations for more than 60 years. They offera distinct
advantage over vertical reciprocating conveyors because people ride
industrial scissors lifts along with the materialsthat they are moving.
This greatly enhances the utility of the mezzanines.
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Making sense of green cleaning
"Green cleaning" is a term heard everywhere these days — but what does it mean? This guide provides clear and basic information that can start you on the path toward environmentally friendly floor cleaning.
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Why green cleaning makes "cents" for sustainable facilities
Cleaning green helps facilities improve environmental sustainability and the bottom line. This comprehensive guide examines how environmentally preferable equipment, chemicals and methods can reduce waste, lower costs and contribute to LEED certification in warehouse, distribution, manufacturing and processing facilities.
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Teaching an Old Press New Tricks
For the past 20 years, Trelleborg Sealing Solutions Northborough in Massachusetts has used its presses to mold O-Rings. The company decided it wanted to expand its operations by molding more complex rubber parts using these same presses.
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Belt Conveyor Tracking V-Guided vs. Crowned Roller
One of the largest maintence issues associated with belt conveyors is belt tracking. Belt tracking is the adjustment method used to keep the belt running straight and true on the end rollers and the conveyor frame. There are many factors that can affect belt tracking. These include; belt splicing accuracy, conveyor roller accuracy, roller size, proper belt tension, side loading on the conveyor belt from pushing product on or off the belt and build up on conveyor roller from the debris. Conveyor design can aide greatly in minimizing the issues associated with belt tracking.
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Belt Tensioning Methods for Small Package Conveyors
This white paper will provide an overview of the most commonly used methods for adjusting belt tension on small package conveyors. The primary advantages and disadvantages of each method will also be presented to assist manufacturers identify the best option for their specific needs.
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Sizing Tips for Electric Rod Actuators - Resources
Top Ten Tips: How to specify electric rod-style actuators for optimal performance, reliability and effciency. This paper covers the importance of calculating loads precisely, estimating duty cycle, force, velocity, employing proper guides to avoid side loading, critical screw speed, peak thrust, environmental considerations and more.
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Traditional vs. Integrated Rod-style Linear Actuators
This white paper will explore the advantages and disadvantages of rod-style pneumatic cylinders , electric actuators and integrated electric actuators in motion control applications. It will also compare the effectiveness of each technology in reducing purchasing, operating and installation costs, machine footprints, and number of components -- all key issues in motion control and automation today.
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Fired Up: Combustible Dust Raises Explosive Issues
Dust and debris are inevitable in the manufacturing sector and the only way to completely eliminate combustible dust incidents is to shut down operation. Obviously, this is not an option, and so plants dealing with combustible dust must take the proper steps to educate themselves, decrease their risk, and be adequately prepared should a combustible dust incident occur.
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An Insider’s Guide to Buying Safety Management Software in the New Economy
Just as software continues to rapidly evolve in the 21st century, the process behind purchasing software seems to have become increasingly complex. However, understanding the software industry in the new economy is not as difficult as it may seem. Further, learning how to maximize an organization’s return on investment (ROI) by choosing the most appropriate software solution for its business needs can be a straightforward process.
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Independence of Portage County Gains Freedom from Shoveling and Salting
For more than 30 years, Independence,Inc. has been offering a
comprehensivearray of residential and support services toadults with
developmental disabilities. TheRavenna, Ohio-based organization has
ninemajor facilities in more than 7,000 squarefeet, with 16 satellite
facilities spread overfour counties.
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Durable, Flexible Safety Gates Ensure Fail-Safe Fall Protection in Mezzanine Areas
Mezzanine areas provide valuable staging and storage space in warehouses and distribution centers, where space is at a premium. However, mezzanines are often located nine feet or more above the ground floor, which can also present a serious hazard to workers that must access freight delivered or stored at this level. OSHA standard 1910 Subpart D requires employers to provide protection for personnel on walking-working surfaces—which include any surface higher than four feet above the ground floor. Many mezzanine areas are surrounded almost entirely by railing; however, in order for loads to be successfully delivered, this railing must include a gap wide enough to permit freight onto the platform—and this section cannot contain a permanent guardrail.
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L.A. Museum Hosting 4.5-Billion-Old Specimens Employs 21st Century LED Lighting Technology
After five years of restoration, modernization and seismic retrofitting, the historic Rotunda building of the Los Angeles County Natural History Museum in July 2010 reopened with a new face and a whole new set of lighting—decorative LED bulbs supplied by Torrance, California-based LEDtronics, Inc.
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D&R Packaging Develops High-Accuracy Filling Station in Three Weeks with Versatile Avery Weigh-Tronix Weight Indicator
D&R Packaging, based in Merriam, Kansas, designs and builds packaging solutions ranging from dry bulk and liquid filling stations to versatile labeling equipment. When a pharmaceutical company requested a two-head liquid filling station—and required it within three weeks of their order—D&R Packaging needed reliable weighing equipment to integrate into the station in a short period of time.
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Demystifying Ball Spline Specs
Place a recirculating-ball bushing on a shaft and what do you get?
Frictionless movementof the shaft.But, create grooves along the axial
length of the shaft that correspond to the radius of the bushing’sball
elements and you’ve got frictionless linear movement coupled with two
importantcharacteristics – those being anti-rotation torque transfer
and higher load capabilities.Now… that’s a ball spline. It combines a
linear bushing (nut) that can now handle greatermoment loads and, a
shaft, which, unlike a rail, can be rotated when needed. It is perfect
forhigh-speed motion and high-speed rotation.
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Testing the Metal Tester
Many questions arise when engineers and other professionals in the
metals industry must choose an alloy sorter or metal testing kit. There
are many choices on the market in many prices ranging from $2000 to
$50,000. Which alloy sorter will best suit their needs? We sat down
with Wolf Koslow, president of Koslow Scientific Company for a
question and answer session.
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Remember to S.T.A.M.P. Before You Seal!
Think of the procedure you follow when attempting to order a sealing solution for a particular application. Have your hands automatically started to gravitate towards your head, searching for the clumps of hair to begin tugging at? Taking it a step further, does your company even have a procedure in place for you to follow? Often times the answer is a resounding "No!" and this most often leads to spikes in blood pressure as well as unique hair-loss patterns. Fortunately for you, these times of stress and confusion have come to an end thanks to S.T.A.M.P.! This guideline has been established and provides five specific criteria regarding your sealing solution and its' application.
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Measuring Amplifiers from TURCK Guarantee Reliable Monitoring of Oil Temperatures at Russia’s Largest Sea Port
Russia is not only the biggest country on Earth, it is the second largest oil producer worldwide after Saudi Arabia. Russia produces nearly ten million barrels of black gold a day, and turnover remains very high. However, before the oil generates a profit, it has to be transported from the wellheads to one of Russia’s many refineries or to an industrial port for shipment to Germany, the Czech Republic, China and many other countries.
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Why green cleaning makes “cents” for sustainable facilities
There are many reasons why distribution centers, warehouses, manufacturing plants and processing facilities can benefit from a green floor-cleaning program. From a cleaning-only perspective, green cleaning reduces the use of water and chemicals and improves the effectiveness of cleaning programs. It also directly impacts a facility’s sustainability efforts by reducing energy consumption, improving indoor air quality (IAQ) and contributing to certification programs such as LEED-EBOM (Leadership in Energy and Environmental Design for Existing Buildings: Operations & Maintenance).
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Fleet Management
Proper maintenance and efficient fleet management programs can do wonders for your bottom line. Find out how to make your lift truck fleet work harder for you with Hyster’s fleet management white paper.
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The Truth about Electric Lift Trucks
Separate fact from fiction when it comes to electric lift trucks in this white paper by the experts at Hyster.
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König Brewery Optimizes Production with TURCK uprox+ Sensors
The König brewery in Duisburg, Germany—maker of König Pilsener—counts among the largest breweries in Germany. The König brewery primarily concentrates on the production of a fresh and “hoppy” flavored beer
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Elobau Increases Productivity with CRM Software from Avidian Technologies
Elobau Sensor Technology, Inc. designs and manufactures non-contacting sensor devices. The company specializes in both standard and custom designed products for use in industries such as industrial automation, agriculture, forestry and construction. Elobau’s solutions include joysticks, push buttons, level measurement components, cab controls, and a wide variety of switches and sensors. Founded in 1972, the company has 300 employees with representatives in more than 26 locations around the globe. Elobau’s U.S. operations are based in Gurnee, Illinois, with global headquarters in Leutkirch im Allgau, Germany.
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Coming to Grips with Sustainability
One of the biggest shifts in the manufacturing industry in recent years
is the growing focus on sustainability. What started as a concern
amongst a relatively small group has gathered force to become a key
mainstream issue. However, a rise of cynicism around ‘green washing’
within the consumer and business worlds alike means companies can no
longer get away with claiming sustainable credentials for token efforts
in only one area of their business. Instead, environmental
considerations have spread from a focus on consumer-facing products to
encompass all aspects of a manufacturer’s operations, requiring them to
implement a robust, long-term strategy across their entire supply chain.
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The Evolution of the Milliken Performance System
Milliken’s dedication to quality in production has helped it thrive in
one of theworld’s most competitive industries. Emphasizing culture
change over tools,the Milliken Performance System™ drives rapid
results. By partneringwith Milliken Performance Solutions™,
manufacturers can cut yearsoff their drive toward operational
excellence.
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Manufacturing Artisan Program
EagleBurgmann – a world leader in the manufacture of mechanical seals, systems, packing and expansion joints – has announced an in-house Manufacturing Artisan Program for its machinists. The program allows machinists to identify non-conformances in manufactured parts before they reach inspection. Machinists can maintain their certification by performing self-inspections and capturing all non-conformances at the manufacturing point.
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VENSYS Controls Rotor Position on Wind Turbines with TURCK uprox®+ Sensors
During the Olympic Summer Games in August 2008, China appeared as an environmentally-friendly host. In addition to the use of solar energy and terrestrial heat, the organizers relied primarily on wind energy, which alone was intended to cover 20 percent of the energy demand of all Olympic event facilities. The electricity is generated in the Beijing-Guanting Wind Park where 43 wind turbines from Chinese wind energy market leader Goldwind are in operation. The wind turbines are provided by VENSYS Energy AG, produced 7,000 km away in the city of Saarland, Germany.
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Achieving Safe Tanker Truck Loading/Unloading
The loading and unloading of tank trucks containingflammable or combustible products, has long beenrecognized as one of the most serious fire andexplosion risks for hazardous industry operations. Astudy conducted by the American Petroleum Institutein 1967, for example, identified static discharges asbeing responsible for more than 60 incidents in tanktruck loading operations. Since then more stringentpreventive standards have been developed andsignificant advancements have been made in thetechnology of static electric discharge prevention. Yetaccidents traced to static electric discharges stilloccur with sometimes tragic results.
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Hydraulic Hybrids Offer Savings of 30 – 50% on Fuel Consumption
Hydraulic hybrid vehicles with their time-tested technology deliver better fuel economy than their battery operated hybrid cousins—saving companies that use them 30-50% on fuel consumption. The energy efficiency of hydraulic hybrid technology is being realized now in commercial vehicles, such as delivery and sanitation trucks, and availability for pick-up trucks and other smaller passenger vehicles is on the horizon. As use of hydraulic hybrid technology grows, the savings will be measured in billions of gallons of oil per year.
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GENCO Dry Foods Distribution CenterThe ability to eciently receive, store and retrieve goods in a storage
The ability to efficiently store and retrieve goods in a
storage facility is one of the key ways to reduce costs and stay ahead
of thecompetition. As an innovative leader in supply chain
technology implementation, GENCO Supply Chain Solutions wanted a
solution for their 200,000 square foot dry foods distribution center in
Lemoyne, Pennsylvania that would improve routing, slot optimization,
and simplify the receiving and retrieving processes.
With an operation that runs five days a week handling approximately 20-25 inbound and20-25 outbound truckloads of product each day, GENCO saw an opportunity to improve unit load storage and movement processes toincrease the productivity and eciency of their facility using the Sky-Trax Total-Trax® Solution.
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35 Cases Per Minute: New Advancements in Packaging System Utilize Turck’s Product Portfolio to Achieve Fast, Reliable and Customer-focused Results
The California location of the packaging specialist Pro Pack Systems
makes the company especially appealing for a multitude of local fruit
and vegetable producers. The plants in these industries are often kept
a cool 34 degrees Fahrenheit, because of the delicate nature of the
products. Pro Pack has designed their equipment with IP67 rated
products to provide reliable operation in these locations. According to
Paul Zurlinden with Pro Pack, “The products we use in our equipment
must have good seals to resist harsh air quality due to the chemicals
used for sanitation that can be found in a lot of our customer’s
sites.” The company’s insight into customer needs results from 17 years
in the business; seven of those dedicated to developing and
manufacturing their own packaging machines.
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Dürr Supplies Faster Production and Flexibility to Lockheed Martin With FAStplant® Introduction
Imagine you’ve just started production in your newly remodeled assembly plant, and news comes that production of the existing models will be cut 30% and another completely different variant will need to be accommodated. Scenarios like this are a nightmare for the facilitation of lean principals, but a common occurrence in the automotive industry. Unfortunately, it also seems that the higher the production rate, the more specialized the infrastructure needed to keep up. Dürr’s FAStplant® was originally conceived to help automotive OEM’s cope with changing production demands by offering a material handling system for final assembly that is highly reconfigurable and independent of the building layout. After successful implementation at a number of automotive sites FAStplant® has been re-invented for use in the Aerospace industry.
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The Coolest Compounds
Through heat dissipation, thermally conductive adhesives and potting compounds play a pivotal role in the protection of today’s electronic circuitry. In tandem with the great growth of the technological sector comes the need for a new generation of innovative, highly advanced solutions capable of reliable performance in the ever increasing temperatures of electronic devices. Master Bond’s white paper examines the challenges design engineers face as chip makers up the ante on microprocessor power and density, and how thermally conductive adhesives and potting compounds can manage heat while solving other application issues.
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How to Increase Plant Space and Avoid New Constructions Costs
What does a plant manager or warehouse executive do when they need more floor space? Add on? Build a new facility?
Lease temporary space?
Any executive challenged with the task of adding space will need to deliberate over several options. Choosing new construction,
however, may not always be the most cost effective solution.
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Choosing Data Loggers for Green Building Projects
Onset Computer Corporation, a leading supplier of battery-powered data loggers, today announced the availability of a new white paper entitled, Choosing Data Loggers for Green Building Projects: Ten Important Considerations. The white paper provides energy managers, performance contractors, engineers, and others with valuable tips on evaluating data logging for green building applications. It points out a range of factors to consider during the product selection process, from measurement accuracy requirements to monitoring energy efficiency. To download this whitepaper and other go to: http://www.onsetcomp.com/gb
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The Myth of Free Air
The air we breathe may be free, but the notion that this applies to the compressed air that drives processes and production tools is a myth that no plant can really afford. Although the costs of air compressors may appear minor when compared to pricey production equipment, inefficient or unreliable air systems may be stealing you blind in terms of electrical costs, maintenance, premature failures, and worst of all – unplanned downtime.
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Using Pleated Media Cartridge Technology to Optimize Dust Collector Performance
Cartridge collectors are the most popular dust collection systems for many manufacturing and processing operations today. High efficiency cartridge collectors are more compact than baghouse collectors; they operate at lower pressure drop; and they can be designed to produce emissions well below OSHA limits, often allowing the recirculation of air back into the plant downstream of the collector for significant energy savings.
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Ceramic air valves reduce maintenance cost
The story line has been repeated endless times, maintenance personnel have to deal with directional control valves that stopped working far sooner than they should – slowing down or stopping production. The valves could be located in a harsh environment, like a tire plant or a foundry. Or it could be that the factory just routinely has poor quality “house” compressed air. Rexroth Ceram™ valves to the rescue. By using ceramic plates for basic sealing, the Ceram valve can tolerate environmental conditions such as corrosion, dust, dirt and sand that end up in an air line far better than traditional spool design valves.
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Ideal Cushioning of Aluminum Air Cylinders Reduces Cycle Times
Bosch Rexroth Pneumatics has developed the concept and application of Ideal Cushioning for optimizing air cylinders to increase productivity. When using the Rexroth ISO/VDMA pneumatic cylinder line, cushions can be adjusted “ideally” to achieve reduced cycle times, reduced noise and vibration, and increased cylinder life. Ideal Cushioning means that there is no end of stroke bounce, i.e. the direction of travel of the piston is the same throughout the entire cushioning sequence, and that its velocity is exactly zero when it reaches the end of its travel.
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Sealed Air’s PriorityPak™ Automated Packaging System is “One for the Books”
At a 100,000 square-foot warehouse in Sparks, Nev., Alibris, Inc. – a leading supplier of new, used and hard-to-find books – receives and ships thousands of book orders worldwide each day. So, for Mark Nason, vice president of operations for Alibris, and Brian Duarte, director of operations for Alibris, productivity and throughput are important to the success of the company
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Sealed Air’s Korrvu® Packaging Provides More Efficient Solution In Recyclable Package
Spacelabs Medical – a leading global provider of patient monitoring systems based in Issaquah, Wash. – was the first company to introduce the medical touch screen. For 30 years, delivering innovative care solutions that allow caregivers to spend more time with the patient, the company has provided hospitals worldwide with the best monitoring solutions available.
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Examining Robot Safety Standards
ANSI R15.06-1999 is the accepted American National Standards Institute standard covering safety requirements for industrial robots and robot systems. Speaking of safety, it’s safe to say that many end users or systems integrators simply assume that any new robots or systems automatically meet this standard, when in reality, regularly reviewing how the standard applies to your manufacturing operation can be very beneficial, even in non-robotic applications.
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Introduction to Pneumatics and Pneumatic Circuit Problems for FPEF Trainer
The Fluid Power Educational Foundation, with its members, have designed this training panel and manual to help technical teachers and industrial trainers facilitate a hands-on experience with pneumatics. This FPEF curriculum is designed to be used in conjunction with a pneumatic trainer capable of demonstrating the principles and circuits outlined in the curriculum.
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Proportional Valve Overcomes Limitations
Application of proportional pneumatic controls has been hampered by inconsistent valve performance, which prompted development of a new valve that overcomes these limitations.
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Proportional Valve Design Meets Control System Challenges
Clippard Instrument Laboratory, long a pioneer in the miniature pneumatic industry, has achieved a breakthough in proportional valve technology with the introduction of the EVP series proportional valve.
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Design Tips for Cable Carriers
Compared to other components, cable carriers might seem relatively easy to specify. Still, where the lifelines of a system are involved -- power cables, communication lines, and hose -- a pragmatic approach helps prevent catastrophes.
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Wide-Area Dispersion Speakers and the Benefits of a Line Array
With an ever increasing emphasis placed on plant safety and protection among manufacturers and processors, there has been a heightening awareness of the issues surrounding the clarity of industrial public address systems. Demonstrating this building awareness and an interest in clearly defining desirable PA outputs, the National Fire and Protection Agency (NFPA) has in fact developed a guideline for intelligibility, and the creation of an intelligibility standard is currently under consideration by the agency.
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Variable Frequency Drives E-Bypass 101 The Basics
An easy-to-understand discussion on what variable frequency drives do, how they save energy, increase building comfort and mechanical equipment life. It details the difference between a conventional and electronic bypass and provides a simple explanation of popular bypass capabilities. The white paper also offers tips on typical standard bypass features vs. extra-cost options and how to get the most out of a VFD investment.
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CASE STUDY – Foods, Packaged Meals
This project consisted of two high-speed packaging lines able to produce some 80+ different SKU’s using 11 change parts. The end product was multiple component carton consisting of bandoliered pouches, pre-cut pouches, and on-line made pouches. The goal of this line was to provide flexibility and quick changeovers – on average changeovers are accomplished in under an hour.
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Calibration Primer - an OMEGA® White Paper
The most sophisticated industrial equipment will not be very useful unless it is calibrated. Through calibration, adjustments made to a piece of equipment ensure that it performs as expected—that it can be relied on to deliver predictable, accurate results that meet quality standards. This white paper from Omega Engineering explains what calibration is, why it is important, and how it works. NIST traceability is defined and discussed, and there is a step-by-step description of a basic calibration. This paper also discusses in-house vs. laboratory calibration, and it describes major types of calibration devices.
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Introduction to Accelerometers
An accelerometer is a device that measures the vibration, or acceleration of motion of a structure. The force caused by vibration or a change in motion (acceleration) causes the mass to "squeeze" the piezoelectric material which produces an electrical charge that is proportional to the force exerted upon it. Since the charge is proportional to the force, and the mass is a constant, then the charge is also proportional to the acceleration.
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Discount Auto Parts: “The Right Parts … Right Away”
New Discount Auto Parts DC employs a unique and scalable high tech approach to automated material flow which increases picking efficiency by 50%, reduces overall staffing by 40%, and offsets up to $1 million dollars per year by shortening trucking hauls.
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